Kawasaki Vulcan 700, Vulcan 750 Repair Manual 1985-2006

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Item # M356-5  ISBN: 1599690853




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This repair & service manual covers Kawasaki Vulcan 700 (VN700) 1985 (US models), Vulcan 750 (VN750) 1985 (UK models), and Vulcan 750 (VN750) 1986-2006.
Refer to Clymer M354-2 for Vulcan 800 & 800 Classic models.

Table of Contents

QUICK REFERENCE DATA

CHAPTER ONE: GENERAL INFORMATION
Manual organization | Notes, cautions and warnings | Safety first | Service hints | Parts replacement | Torque specifications | Fasteners | Lubricants | RTV gasket sealant | Threadlock | Gasket remover | Expendable supplies | Parts replacement | Basic hand tools | Test equipment | Precision measuring tools | Special tools | Cleaning solvent | Mechanic's tips | Ball bearing replacement | Oil seals | Riding safety

CHAPTER TWO: TROUBLESHOOTING
Operating requirements | Troubleshooting instruments | Starting the engine | Emergency troubleshooting | Engine starting troubleshooting | Engine performance | Engine noises | Engine lubrication | Clutch | Gearshift linkage | Transmission | Electrical troubleshooting | Test equipment | Basic test procedures | Electrical problems | Charging system troubleshooting | Ignition system troubleshooting | Starter system troubleshooting | Carburetor troubleshooting | Excessive vibration | Front suspension and steering | Brake problems

CHAPTER THREE: LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks | Pre-checks | Service intervals | Tires and wheels | Battery | New battery installation | Battery electrical cable connectors | Periodic lubrication | Periodic maintenance | Tune-up

CHAPTER FOUR: ENGINE
Engine principles | Servicing engine in frame | Engine | External oil line | Crankcase right-hand side cover | Cylinder head and camshafts | Cylinder head and cover inspection | Camshaft inspection | Rocker arm and hydraulic lash adjuster assemblies | Valves and valve components | Cylinder block | Camshaft, drive chains, guides and tensioner assemblies | Pistons and piston rings | Oil pump | Primary drive gear | Balancer assembly and starter gears | Front bevel gear assembly | Crankcase | Crankshaft and connecting rods | Break-in

CHAPTER FIVE: CLUTCH
Clutch | Clutch release mechanism

CHAPTER SIX: TRANSMISSION AND GEARSHIFT MECHANISMS
External gearshift mechanism | Transmission and internal shift mechanism

CHAPTER SEVEN: FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation | Carburetor service | Carburetor assembly | Carburetor service | Carburetor adjustments | Fuel system cleanliness inspection | Throttle cable replacement | Choke cable replacement | Air filter | Fuel tank | Fuel shutoff valve and filter | Fuel level sensor | Crankcase breather system (U.S. only) | Evaporative emission control system (California models only) | Clean air system (California and Switzerland models) | Exhaust system

CHAPTER EIGHT: ELECTRICAL SYSTEM
Electrical connectors | Battery negative terminal | Charging system | Voltage regulator/rectifier | Alternator | Transistorized ignition system | Starter system | Electric starter | Starter relay | Lighting system | Switches | Electrical components | Junction box and fuse panel | Wiring diagrams

CHAPTER NINE: LIQUID COOLING SYSTEM
Hoses and hose clamps | Cooling system check | Pressure check | Radiator | Cooling fan and shroud | Thermostat and housing | Water pump | Hoses

CHAPTER TEN: FRONT SUSPENSION AND STEERING
Front wheel | Front hub | Wheels | Tires | Tire changing | Tire repairs | Handlebar | Steering head and stem | Steering head bearing races | Front forks

CHAPTER ELEVEN: REAR SUSPENSION AND FINAL DRIVE
Rear wheel | Rear hub | Final drive unit | Drive shaft | Swing arm | Shock absorbers

CHAPTER TWELVE: BRAKES
Front disc brakes | Front brake pad replacement | Front brake caliper | Front master cylinder | Front brake hose replacement | Front brake disc | Bleeding the system | Rear drum brake | Rear brake pedal and cable/rod assembly

CHAPTER THIRTEEN: FRAME
Seat | Frame side covers | Frame head side covers | Footpegs | Sidestand | Centerstand | Front fender | Rear fender | Rear hand grip | Frame

INDEX

WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

Kawasaki Vulcan 700, Vulcan 750 Repair Manual 1985-2006