Suzuki GSXR600, GSXR750 2004-2005, GSXR1000 2003-2008 Repair Manual

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Suzuki GSXR600, GSXR750 2004-2005, GSXR1000 2003-2008 Repair Manual
Suzuki GSXR600, GSXR750 2004-2005, GSXR1000 2003-2008 Repair Manual
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Item Description

The 2003-2008 Suzuki GSXR600, GSXR750, GSXR1000 repair manual by Haynes, covers the following sportbike models:

  • Suzuki GSXR600-K4 2004
  • Suzuki GSXR600-K5 2005
  • Suzuki GSXR750-K4 2004
  • Suzuki GSXR750-K5 2005
  • Suzuki GSXR1000-K3 2003
  • Suzuki GSXR1000-K4 2004
  • Suzuki GSXR1000-K5 2005
  • Suzuki GSXR1000-K6 2006
  • Suzuki GSXR1000-K7 2007
  • Suzuki GSXR1000-K8 2008

Book Excerpt: 2003-2008 Suzuki GSXR600, GSXR750, GSXR1000 Repair Manual

ENGINE: GENERAL INFORMATION

The engine/transmission unit is a water-cooled, four cylinder inline design fitted transversely across the frame. The valves are operated by double overhead camshafts which are chain driven off the crankshaft.

The engine/transmission unit is constructed from aluminum alloy with the crankcase divided horizontally into three sections. On 1000cc models, a balancer shaft is gear-driven off the crankshaft.

The crankcase incorporates a wet sump, pressure-fed lubrication system which uses a gear driven, dual-rotor oil pump.

On 600cc and 750cc models, a crankcase-mounted oil cooler works in conjunction with the engine cooling system; on 1000 models, the oil cooler is of the radiator type.

Power from the crankshaft is transferred via a wet, multi-plate clutch to a six-speed, constant mesh transmission unit. Final drive to the wheels is by chain and sprockets.


ENGINE REMOVAL and INSTALLATION
WARNING: The engine is very heavy. Removal and installation should be carried out with the aid of at least one assistant; personal injury or damage could occur if the engine falls or is dropped.

If available, a hydraulic or mechanical floor jack should be used to support and lower or raise the engine.

Special Tool: A peg spanner is required to loosen and tighten the locknuts on the engine rear mounting bolt adjusters and, on 600 and 750 models, the adjusters themselves.

If the Suzuki service tool (part # 09940-14990) is not available, a suitable peg spanner will have to be obtained or fabricated (see Tool Tip on page 2-16).

  1. Support the bike in an upright position using an auxiliary stand. Work can be made easier by raising the machine to a suitable working height on a hydraulic ramp or a suitable platform.

    Make sure the motorcycle is secure and will not topple over (see Tools and Workshop Tips in the Reference section).

  2. If the engine is dirty, particularly around its mountings, wash it thoroughly before starting any major dismantling work. This will make work much easier and rule out the possibility of dirt falling into some vital component.
  3. Remove the seats, the fairing and the fairing side panels (see Chapter 7).
  4. Disconnect the negative (-) lead from the battery (see Chapter 8).
  5. Drain the engine oil and the coolant (see Chapter 1).

Subject: 2003, 2004, 2005, 2006, 2007, 2008, Suzuki GSXR600, GSXR750, GSXR1000 service, maintenance, repair. ISBN-10: 1844258114 | ISBN-13: 9781844258116 | Haynes 4382

Specifications
  • Publisher: Haynes Manuals
  • Pages: 344 - Hundreds of b&w photos and illustrations
  • Binding: Hardcover - 8.5 x 11 inches
  • ISBN: 978-1-84425-811-6
  • Years: 2003 - 2008
Table of Contents
TABLE of CONTENTS: SUZUKI GSXR SPORTBIKES Introduction
  • Safety first!
  • ID numbers
  • Buying spare parts
Daily (pre-ride) checks
  • Engine/transmission oil level check
  • Brake fluid level checks
  • Suspension, steering and final drive checks
  • Legal and safety checks
  • Tire checks
MAINTENANCE Routine maintenance and servicing
  • Specifications
  • Recommended lubricants and fluids
  • Maintenance schedule
  • Component locations
  • Maintenance procedures
REPAIRS and OVERHAUL Engine, transmission and associated systems
  • Engine, clutch and transmission
  • Fuel and exhaust systems
  • Ignition system
Chassis components
  • Frame and suspension
  • Final drive
  • Brakes and wheels
  • Fairing and bodywork
Electrical system | Color wiring diagrams
Questions & Answers about Suzuki GSXR600, GSXR750 2004-2005, GSXR1000 2003-2008 Repair Manual

Questions & Answers about Suzuki GSXR600, GSXR750 2004-2005, GSXR1000 2003-2008 Repair Manual

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Customer Reviews

REVIEWS

Chloe White verified customerAugust 17, 2019
Fantastic, great discounts
This was my first purchase on the motor bookstore, and I would highly recommend and re order in the future! This was the only site I could find the book I needed, and way cheaper than any used versions I found on amazon. Brand new book, came in a few days with a coupon for my next purchase as well as plenty of 10-30% off in my email. They even hand wrote on my invoice, that extra little measure of care shows me they really care about their customers. Thank you motor bookstore for being awesome!
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David verified customerMarch 14, 2018
Suzuki gsxr600 750 shop manual
It was exactly whati was looking for, was shipped to me fast, and is a must have for people who work on their own bikes.
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David W Hannigan Jr. verified customerFebruary 7, 2017
Never read it
I bought it for a friend of mine. But it got here quick.
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Devon verified customerJuly 17, 2016
2 thumbs up
Excellent book and very detailed. It will tell you everything you need to know about your GSXR.
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Suzuki GSXR600, GSXR750 2004-2005, GSXR1000 2003-2008 Repair Manual
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