Yamaha Banshee YFZ350 Repair Manual 1987-2006

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Item # M486-6  ISBN: 9781599690841




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This repair manual covers Yamaha Banshee YFZ350 1987 to 2006 including YFZ350T, YFZ350U, YFZ350W, YFZ350A, YFZ350B, YFZ350D, YFZ350E, YFZ350F, YFZ350G, YFZ350H, YFZ350J, YFZ350K, YFZ350L, YFZ350M, YFZ350N, YFZ350P, YFZ350R, YFZ350S, YFZ350R, and YFZ350V.

Table of Contents

QUICK REFERENCE DATA

CHAPTER ONE: GENERAL INFORMATION
Manual organization | Notes, cautions and warnings | Safety first | Service hints | Washing the vehicle | Torque specifications | Fasteners | Lubricants | Threadlock | Expendable supplies | Parts replacement | Basic hand tools | Precision measuring tools | Special tools | Mechanic's tips | Ball bearing replacement | Oil seals | Riding safety

CHAPTER TWO: TROUBLESHOOTING
Operating requirements | Troubleshooting instruments | Starting the engine | Starting difficulties | Engine starting troubles | Engine performance | Engine | Engine noises | Fuel system | Ignition system | Engine overheating | Clutch | Transmission | Drive train noise | Two-stroke crankcase pressure test | Handling | Frame noise | Brakes

CHAPTER THREE: LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist | Service intervals | Tires and wheels | Lubricants | Cleaning solvent | Engine lubrication | Periodic lubrication | Periodic maintenance | Non-scheduled maintenance | Engine tune-up | Storage

CHAPTER FOUR: ENGINE TOP END
Engine principles | Engine lubrication | Cleanliness | Cylinder head | Cylinder | Pistons, wrist pins and piston rings | Reed valve assembly

CHAPTER FIVE: ENGINE LOWER END
Servicing engine in frame | Engine | Drive sprocket | Crankcase and crankshaft | Engine break-in

CHAPTER SIX: CLUTCH, PRIMARY DRIVE, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
Clutch cover | Clutch release lever | Clutch | Water pump and primary drive gears | Kickstarter and idler gear | External shift mechanism | Clutch cable

CHAPTER SEVEN: TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation | Transmission troubleshooting | Transmission | Transmission overhaul | Internal shift mechanism

CHAPTER EIGHT: FUEL AND EXHAUST SYSTEMS
Carburetor operation | Air box | Carburetor | Carburetor float height adjustment | Carburetor rejetting | Throttle cable replacement | Fuel tank | Fuel shutoff valve | Exhaust system

CHAPTER NINE: ELECTRICAL SYSTEM
Component testing | Capacitor discharge ignition | Flywheel | CDI unit | Ignition coil | Spark plug | Throttle override system (T.O.R.S.) | Lighting system | Lighting voltage tests | Voltage regulator | Switches | Wiring diagrams

CHAPTER TEN: LIQUID COOLING SYSTEM
Safety precautions | Cooling system inspection | Radiator | Water pump | Water pump drive gear | Radiator hose joint and O-ring | Breather hoses | Hoses

CHAPTER ELEVEN: FRONT SUSPENSION AND STEERING
Front wheel | Front hub | Front suspension | Shock absorber | Steering knuckle | Control arms | Handlebar | Tie rods | Steering shaft | Tires and wheels

CHAPTER TWELVE: REAR SUSPENSION
Rear wheels | Rear axle | Rear axle housing | Drive chain | Driven sprocket | Tire changing and tire repairs | Shock absorber | Suspension linkage | Rear swing arm

CHAPTER THIRTEEN: BRAKES
Disc brakes | Front brake caliper (1987-1989) | Front caliper (1990-on) | Front master cylinder | Rear caliper | Rear master cylinder | Brake hose replacement | Brake disc | Brake bleeding

CHAPTER FOURTEEN: BODY
Seat | Front panel and side covers | Front fender | Rear fender | Footpegs | Front bumper | Rear bumper

INDEX

WIRING DIAGRAMS

Yamaha Banshee YFZ350 Repair Manual 1987-2006