Honda CBR900RR Fireblade Repair & Service Manual 1993-1999

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Item # M434-2  ISBN: 0892879327




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This repair manual covers Honda CBR900RR 1993-1999 and Fireblade 1993-1999 UK sportbikes.

Table of Contents

QUICK REFERENCE DATA

CHAPTER ONE—GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Serial numbers | Fasteners | Shop supplies | Basic tools | Precision measuring tools | Electrical system fundamentals | Special tool | Basic service methods | Storage

CHAPTER TWO—TROUBLESHOOTING
Operating requirements | Starting the engine | Starting difficulties | Engine performance | Engine noises | Engine lubrication | Cylinder leakdown test | Clutch | Gearshift leakage | Transmission | Electrical troubleshooting | Test equipment | Basic test procedures | Electrical problems | Charging system | Ignition system troubleshooting | Starter system troubleshooting | Carburetor troubleshooting | Front suspension and steering | Brake problems

CHAPTER THREE—LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel | Maintenance intervals | Tune-up | Engine numbering and firing order | Air filter | Engine compression test | Spark plugs | Ignition timing | Valve clearance | Carburetor adjustment | Fuel hose inspection | Control cable lubrication | Throttle cable operation and adjustment | Choke cable inspection | Clutch cable adjustment | Engine oil and filter | Cooling system | Emission control systems | Battery | Tires and wheels | Front fork oil change | Drive chain | Brakes | Headlight aim | Sidestand and ignition cutoff switch | Steering bearings | Front suspension check | Rear suspension check | Nuts, bolts and other fasteners | Unscheduled maintenance | Storage

CHAPTER FOUR—ENGINE
Engine principles | Servicing engine in frame | Engine | Cylinder head cover | Camshafts | Cam chain tensioner | Cam chain, timing sprocket and chain guides | Cylinder head | Valves and valve components | Oil pan, oil strainer and pressure relief valve | Oil pump | Oil cooler | Stator coil and left crankcase cover | Flywheel, starter clutch and starter idle gear | Crankcase | Piston and connecting rod assembly | Crankshaft | Break-in procedure

CHAPTER FIVE—CLUTCH
Right crankcase cover | Clutch release mechanism | Clutch | Clutch cable replacement

CHAPTER SIX—SHIFT MECHANISM AND TRANSMISSION
External shift mechanism | Internal shift mechanism | Transmission troubleshooting | Transmission overhaul | Transmission inspection | Transmission shifting check

CHAPTER SEVEN—FUEL AND EMISSION CONTROL SYSTEM
Air filter housing | Carburetor operation | Carburetor service | Carburetor assembly | Carburetor overhaul | Carburetor separation | Float level | Idle drop adjustment | Throttle cable replacement | Choke cable replacement | Fuel tank | Fuel valve | Drain the fuel tank | Fuel pump and fuel filter (1993-1995) | Emission control system decals | Crankcase breather system (U.S. models only) | Evaporative emission control system (California models only) | Secondary air supply system (California models only)

CHAPTER EIGHT—ELECTRICAL SYSTEM
Electrical connectors | Battery | Safety precautions | Charging system | Alternator | Ignition system | Electric starting system | Starter relay | Clutch diode | Lighting system | Combination meter | Combination meter (1998-1999) | Tachometer inspection | Speedometer/speed sensor | Coolant temperature gauge and sensor | Headlight relays | Turn signal relay | Fuel cut relay (1993-1995) | Throttle sensor (1996-1999) | Horn | Switches | Fuses

CHAPTER NINE—LIQUID COOLING SYSTEM
Hoses and hose clamps | Cooling system inspection | Coolant reservoir | Radiator | Cooling fan | Thermostat | Water pump

CHAPTER TEN—WHEELS, TIRES AND DRIVE CHAIN
Bike stands | Front wheel | Rear wheel | Wheel runout and balance | Front and rear hubs | Driven flange | Tubeless tire changing | Tire repairs | Sprocket replacement | Drive chain

CHAPTER ELEVEN—FRONT SUSPENSION AND STEERING
Handlebar | Front fork | Steering head and stem | Steering bearing preload check | Steering head bearing races

CHAPTER TWELVE—REAR SUSPENSION
Shock absorber | Suspension linkage | Swing arm

CHAPTER THIRTEEN—BRAKES
Brake fluid selection | Preventing brake fluid damage | Disc brake | Front brake pads | Front brake caliper | Front master cylinder | Rear caliper | Rear master cylinder | Brake hose replacement | Brake disc | Rear brake pedal | Brake fluid draining | Brake bleeding

CHAPTER FOURTEEN—BODY PANELS AND EXHAUST SYSTEM
Seat | Pillion seat | Rear side covers | Rear cowl | Middle fairings | Lower fairings | Upper fairing inner covers | Upper fairing | Windshield | Front fender | Rear fender | Seat rail | Exhaust system

COLOR WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

Honda CBR900RR Fireblade Repair & Service Manual 1993-1999