Harley-Davidson FLH, FLT, FXR Evolution Repair Manual 1984-1998

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Item # M422-3  ISBN: 0892879165




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This repair & service manual covers Harley-Davidson FLH, FLT, and FXR Evolution from 1984 to 1998 including:

• FLHR Road King 1995-1998
• FLHR-I Road King 1996-1997
• FLHRC-I Road King 1998
• FLHS Electra Glide-Sport 1988-1993
• FLHT Electra Glide 1995-1998
• FLHTC Electra Glide Classic & Anniversary 1984-1998
• FLHTC-U Electra Glide Classic-Ultra & Anniversary 1989-1995
• FLHTC-UI Electra Glide Classic-Ultra & Anniversary 1996-1998
• FLHTC-I Electra Glide Classic 1996-1998
• FLTC Tour Glide 1984-1991
• FLTC-U Tour Glide-Ultra Classic 1989-1994
• FLTC-UI Tour Glide-Ultra Classic 1995-1996
• FLTR Road Glide 1998
• FLTR-I Road Glide 1998
• FXEF Fat Bob 1985
• FXLR Low Rider, Custom & Anniversary Edition 1987-1994
• FXR Super Glide 1986-1994
• FXRD Super Glide Grand Touring 1986
• FXRS Low Rider & Convertible 1984-1992
• FXRS-Con Low Rider-Convertible 1991-1993
• FXRS-SP Low Rider-Sport Edition 1988-1993
• FXRT Sport Glide 1984-1992
• FXSB Low Rider 1985
• FXWG Wide Glide 1985-1986
• FXR2 & FXR3* Super Glide 1999

*Indicates limited model produced only in 1999.

Table of Contents

QUICK REFERENCE DATA

CHAPTER ONE: GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Serial numbers | Fasteners | Shop supplies | Basic tools | Special tools | Precision measuring tools | Electrical system fundamentals | Basic service methods | Storage | Specifications

CHAPTER TWO: TROUBLESHOOTING
Engine principles | Operating requirements | Starting the engine | Engine performance | Starting system | Charging system | Ignition system (carbureted models) | Ignition system (fuel-injected models) | Engine management system diagnostic codes | Cruise control system diagnostic codes | Fuel system (carbureted models) | Fuel system (electronic fuel injection) | Engine noises | Engine lubrication | Clutch | Transmission | Lighting system | Excessive vibration | Front suspension and steering | Brake problems | Specifications

CHAPTER THREE: LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks | Tires and wheels | Periodic lubrication | Periodic maintenance | Tune-up | Ignition service | Carburetor adjustments | Specifications

CHAPTER FOUR: ENGINE
Service precautions | Special tools | Servicing engine in frame | Engine | Rocker arms and rocker arm covers | Cylinder head | Valves and valve components | Cylinder | Pistons and piston rings | Pushrods and pushrod covers | Lifters and lifter guides | Oil pump | Oil filter mount | Oil tank | Gearcase cover and timing gears | Crankcase and crankshaft | Engine break-in | Specifications

CHAPTER FIVE: CLUTCH AND PRIMARY DRIVE
Primary chaincase outer cover | Dry clutch | Wet clutch | Wet clutch assembly | Clutch shell, compensating sprocket and primary drive chain | Clutch shell, clutch hub and sprocket | Primary chain and guide | Compensating sprocket | Primary chaincase | Chaincase inspection | Electric starter drive | Starter jackshaft | Clutch cable | Specifications

CHAPTER SIX: FOUR-SPEED TRANSMISSION
Special tools | Shifter assembly | Transmission shift cover | Shift forks | Transmission shafts | Main drive gear | Transmission case | Kickstarter | Starter clutch | Side cover | Specifications

CHAPTER SEVEN: FIVE-SPEED TRANSMISSION
Special tools | Production gears | Shifter assembly | Transmission shift cover | Shift cam | Shift forks | Transmission side door and transmission shaft | Transmission shafts | Main drive gear | Transmission side cover | Transmission drive sprocket | Transmission case | Transmission oil pan | Specifications

CHAPTER EIGHT: FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Air filter back plate | Carburetor operation | Carburetor | Intake manifold | Electronic fuel injection (EFI) | Depressurizing the fuel system | Induction module | Throttle and idle cable | Choke/enricher cable | Throttle and idle cables | Fuel tank console | Fuel tank gauge | Fuel tank | Fuel tank venting | Non-vacuum-operated fuel shutoff valve | Vacuum-operated fuel valve | Fuel pump and fuel filter | Fuel tank inspection | Exhaust system | Evaporative emission control system | Specifications

CHAPTER NINE: ELECTRICAL SYSTEM
Electrical components | Battery | Charging system | Ignition system | Ignition module | Electronic control module | Ignition coil | Spark plug cables | Starting system | Starter solenoid | Starter relay | Lighting system | Headlight | Taillight/brake light | Rear turn signal light | Passing light and front turn signal | Rear turn signal light | Instruments and indicator lights | Handlebar switches | Ignition/lighting switch | Oil pressure switch | Neutral indicator switch testing/replacement | Brake light switch | Horn | Turn signal and four-way flashers | Turn signal module | Speedometer speed sensor | Radio, CB and intercom systems | Electrical circuit protection | Circuit breaker | Electrical panel | Electrical connectors | Wiring diagrams | Specifications

CHAPTER TEN: WHEELS, HUBS AND TIRES
Motorcycle stands | Front wheel | Front hub | Rear wheel | Rear hub | Driven sprocket assembly | Drive chain | Drive belt | Wheel runout | Rim and laced wheel service | Disc and alloy wheels | Wheel balance | Tires | Tire changing | Tire repairs | Tire runout | Specifications

CHAPTER ELEVEN: FRONT SUSPENSION AND STEERING
Handlebar | Front fork | Fork service | Front fork | Inspection | Front fork air control and antidive system | Steering head and stem | Steering head bearing race | Steering play | Specifications

CHAPTER TWELVE: REAR SUSPENSION
Shock absorbers | Spring preload adjustment (nonair type) | Air shock | Swing arm | Specifications

CHAPTER THIRTEEN: BRAKES
Brake service | Preventing brake fluid damage | Front brake pad | Front brake caliper | Front master cylinder | Rear brake pad | Rear brake caliper | Rear master cylinder and reservoir | Brake hose and line | Brake disc | Bleeding the system | Specifications

CHAPTER FOURTEEN: CRUISE CONTROL
Cruise control components | Throttle cables | Control cables | Servo motor | Cruise module | Cruise control module | Cruise control switch | Troubleshooting | Specifications

CHAPTER FIFTEEN: BODY
Seat | Front fender | Rear fender | Fairing and windshield | Windshield | Front fairing | Windshield and headlight nacelle | Tour-Pak | Saddlebags and guards | Footboards | Specifications

WIRING DIAGRAMS
175 pages of color wiring diagrams

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

Harley-Davidson FLH, FLT, FXR Evolution Repair Manual 1984-1998