Suzuki GSX1300R Hayabusa Repair Manual 1999-2007

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Item # M265  ISBN: 9781599691480




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This repair and service manual covers Suzuki GSX1300R Hayabusa sport bikes 1999-2007. The Suzuki Hayabusa GSX1300R features a liquid-cooled, four-valve, in-line four cylinder engine, with dual camshafts driven by a single cam chain.

Table of Contents

QUICK REFERENCE DATA

CHAPTER ONE: GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Serial numbers | Fasteners | Shop supplies | Basic tools | Precision measuring tools | | Electrical system fundamentals | Basic service methods | Storage | Specifications

CHAPTER TWO: TROUBLESHOOTING
Engine principles | Starting notes | Starting the engine | Starting difficulties | Engine performance | Engine noises | Engine lubrication | Cylinder leakdown test | Clutch | Gearshift linkage | Transmission | Fuel system | Fuel pump troubleshooting | Electrical testing | Electrical troubleshooting | Steering and suspension | Brake

CHAPTER THREE: LUBRICATION, MAINTENANCE and TUNE-UP
Fuel | Molybdenum disulfide oil | Grease | Cylinder numbering And firing order | Engine rotation | Maintenance intervals | Tune-up | Ignition timing | Valve clearance | Spark plugs | Engine oil and filter | Engine oil pressure | Throttle cable free play | Idle speed adjustment | Fast idle speed | Throttle body synchronization | Fuel line inspection | Emission control systems | Control cable lubrication | Clutch | Shift pedal height | Cooling system | Tires and wheels | Front suspension | Steering check | Rear suspension | Drive chain | Brake system | General lubrication | Fasteners

CHAPTER FOUR: ENGINE UPPER END
Cylinder head cover | Camshaft | Cam chain tensioner | Cam chain and chain guides | Cylinder head | Valve lifters and shims | Valves and valve components | Cylinder block | Piston and piston rings

CHAPTER FIVE: ENGINE LOWER END
Engine service notes | Engine | Starter idler gear no. 1 | Starter clutch and gears | Alternator cover | Flywheel | Oil pump | Oil cooler | Oil catch tank | Oil pan and strainer | Crankcase | Balancer | Crankshaft | Connecting rod | Engine break-in

CHAPTER SIX: CLUTCH
Clutch bleeding | Draining the system | Clutch cover | Clutch | Clutch master cylinder | Clutch slave cylinder | Clutch hose replacement

CHAPTER SEVEN: TRANSMISSION, SHIFT MECHANISM and ENGINE SPROCKET
Engine sprocket cover | Engine sprocket | Shift pedal | External shift mechanism | Internal shift mechanism | Transmission

CHAPTER EIGHT: AIR, FUEL INJECTION, EXHAUST and EMISSIONS SYSTEMS
Depressurizing the fuel system | Fuel tank | Fuel pump | Fuel level sender | Fuel pump relay | Pressure regulator | Air filter housing | Intake air control system | Heat shield | Throttle bodies | Fuel injector | Throttle position (TP) sensor | Throttle cable replacement | Fast idle (choke) | Atmospheric pressure (AP) sensor | Camshaft position(cmp) sensor | Engine coolant temperature (ECT) sensor | Intake air pressure (IAP) sensor | Intake air temperature (IAT) sensor | Tip over (TO) sensor | Exhaust system | Evaporative emissions control system | Crankcase breather | Fuel injection self-diagnosis

CHAPTER NINE: ELECTRICAL SYSTEM
Fuel system and cooling | Electrical basics | Electrical connectors | Battery | Charging system | Voltage regulator | rectifier | Stator assembly | Ignition system | Crankshaft position (CKP) sensor | Engine control module (ECM) | Ignition coil | plug cap | Ignition switch | Starting system | Starter motor | Starter relay | Sidestand switch | Gear position (GP) sensor | | Turn signal | sidestand relay | Lighting system | Horn | | Meter assembly | Speed sensor | Oil pressure switch | Switches | Fuses | Wiring and connectors | Wiring diagrams

CHAPTER TEN: COOLING SYSTEM
Hoses and hose clamps | Cooling system inspection | Coolant reservoir | Radiator | Thermo switch | Radiator fan | Radiator fan relay | Engine coolant temperature sensor | Thermostat | Water jacket fitting | Water pump

CHAPTER ELEVEN: WHEELS, TIRES and DRIVE CHAIN
Motorcycle stand | Brake rotor protection | Front wheel | Wheel inspection | Bearing inspection | Rear wheel | Rear coupling and rear sprocket | Front hub | Rear hub | Wheel balance | Tires | Tire changing | Tire repairs | Drive chain

CHAPTER TWELVE: FRONT SUSPENSION and STEERING
Handlebar | Handlebar grip replacement | Handlebar holder | Steering head and stem | Steering head bearing race | Steering stem bearing race | Steering damper | Front fork

CHAPTER THIRTEEN: REAR SUSPENSION
Shock absorber | Suspension linkage | Swing arm | Bearing replacement

CHAPTER FOURTEEN: BRAKES
Brake service | Preventing brake fluid damage | Brake bleeding | Brake fluid draining | Brake pad inspection | Front brake caliper | Front brake master cylinder | Rear brake caliper | Rear brake master cylinder | Brake pedal | footpeg assembly | Brake disc | Brake hose replacement

CHAPTER FIFTEEN: BODY and FRAME
Body panel fasteners | Rider's seat | Passenger seat | tail cover | Mirror | Front fairing | Upper panel | Center panel | Intake duct | Fairing bracket | Fairing side panel | Front lower panel | Rear lower panel | Tail piece | Front fender | Sidestand | Footpeg assembly

COLOR WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

Suzuki GSX1300R Hayabusa Repair Manual 1999-2007