Yamaha YZF-R1 Repair, Shop & Service Manual 1998-2003 by Clymer

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Item # M398  ISBN: 9780892878925




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This repair and service manual covers Yamaha YZF-R1 1998 to 2003.

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and illustrations guide you through every job, from basic maintenance and troubleshooting, to complete teardown and rebuild.

Table of Contents

QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Serial numbers | Fasteners | Shop supplies | Basic tools | Precision measuring tools | Electrical system fundamentals | Basic service methods | Storage.

TROUBLESHOOTING
Operating requirements | Starting the engine (carbureted models) | Starting the engine (fuel injected models) | Starting difficulties | Engine performance | Engine noises | Engine lubrication | Cylinder leakdown test | Clutch | Gearshift linkage | Transmission | Fuel system (carbureted models) | Fuel system (fuel injection models) | Electrical system | Lighting system | Charging system | Ignition system | Starting system | Front suspension and steering | Brake system.

LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type | Tune-up procedures | Air filter | Engine compression test | Spark plugs | Ignition timing inspection | Valve clearance | Carburetor synchronization (1998-2001 models) | Fuel injection starter valve synchronization (2002-2003 models) | Idle speed adjustment (all models) | Fuel hose inspection | Control cable lubrication (non-nylon lined cables only) | Throttle cables | Starter enrichment (choke) cable | Clutch cable adjustment | Gearshift pedal adjustment | EXUP system | Engine oil and filter | Cooling system | Emission control systems | Battery | Tires and wheels | Drive chain | Brake system | Headlight aim inspection | Sidestand and ignition cut-off switch inspection | Steering bearing inspection | Front suspension inspection | Rear suspension inspection | Fastener inspection | Wheel bearing inspection | Lights and horn inspection.

ENGINE TOP END
Engine service notes | Cylinder head cover | Camshafts | Camshaft chain tensioner | Camshaft chain, timing sprocket and chain guide | Cylinder head | Valve lifters and shims | Valves and valve components.

ENGINE LOWER END
Servicing engine in frame | Engine service notes | Engine | Oil pan, oil strainer and pressure relief valve | Oil pump/water pump | Crankcase | Piston and connecting rod assembly | Crankshaft | Break-in procedure.

CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover | Clutch | Starter clutch and starter reduction gears | External gearshift mechanism.

TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission and internal shift mechanism | Transmission inspection | Internal shift mechanism inspection

FUEL, CARBURETORS, EMISSION CONTROL AND EXHAUST SYSTEMS
Fuel tank | Fuel shutoff valve | Fuel level sender | Air filter housing | Carburetor | Carburetor overhaul | Carburetor adjustments | Throttle cable replacement | Starter (choke) cable replacement | Fuel pump | Fuel filter | Emission control system labels | Crankcase breather system | Evaporative emission control system (California models only) | Air induction system (AIS) | Exhaust system | EXUP system (1998-2001 models).

FUEL, ELECTRONIC FUEL INJECTION AND EXHAUST SYSTEMS
Fuel injection system precautions | Hose and wiring harness identification | Depressurizing the fuel system | Fuel tank | Air filter housing | Throttle body | Fuel injectors | Vacuum slide | Pressure regulator | Fuel pressure check | Fuel pump | Cylinder identification sensor | Intake air pressure sensor | Intake air temperature sensor | Atmospheric pressure sensor | Crankshaft position sensor | Lean angle cut-off switch | Throttle cable replacement | Exhaust system | EXUP system (2002-2003 models) | Diagnostic system (2000-2001 models) | Diagnostic system (2002-2003 models) |

ELECTRICAL SYSTEM
Electrical component replacement | Electrical connectors | Battery | Charging system | Alternator rotor and stator | Ignition system | Relay unit ignition circuit (1998-2001 models) | Starting circuit cut-off relay ignition circuit (2002-2003 models) | Starter | Starter relay switch | Relay unit (1998-2001 models) or starting circuit cut-off relay unit (2002-2003 models) starting circuit | Lighting system | Combination meter | Speed sensor | Cooling system switches and sensors | Turn signal relay | Fuel level warning light sender (2000-2001 models) | Fuel pump relay | Throttle position sensor | Oil level sensor and relay | Horn | Switches | Fuses | Wiring diagrams.

COOLING SYSTEM
Cooling system inspection | Hoses and hose clamps | Coolant reserve tank | Radiator | Cooling fan | Thermostat | Thermostat housing and inlet pipes | Water pump | Oil cooler and crankcase water jacket fitting.

WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stands | Front wheel | Rear wheel | Rear coupling and rear sprocket | Front and rear hubs | Wheel runout and balance | Tire changing | Tire repairs | Drive chain.

FRONT SUSPENSION AND STEERING
Handlebar assemblies | Front fork | Steering head and stem | Steering head bearing races | Steering stem bearing replacement.

REAR SUSPENSION
Shock linkage | Shock absorber | Swing arm bearing replacement.

BRAKES
Brake fluid selection | Preventing brake fluid damage | Brake service | Front brake pads | Front brake caliper | Front master cylinder | Rear brake pads | Rear brake caliper (1998-2001 models) | Rear brake caliper (2002-2003 models) | Rear master cylinder | Brake hose replacement | Brake disc | Rear brake pedal | Brake bleeding.

BODY PANELS Body panel fasteners | Rider's seat | Passenger seat | Rear cowl (1998-2001 models) | Rear cowl (2002-2003 models) | Bottom cowl | Side fairing (1998-2001 models) | Side fairing (2002-2003 models) | Mirrors | Windshield | Front fairing (1998-2001 models) | Front fairing (2002-2003 models) | Front fender.

COLOR WIRING DIAGRAMS

From the Publisher...

This detailed, comprehensive manual covers the Yamaha YZF-R1 from 1998 to 2003.

The expert text gives complete information on maintenance, tune-up, repair and overhaul. Over 1000 photos and illustrations guide you through every step. The book includes all you will need to know to keep your YZF-R1 running right. Throughout this book where differences occur among the models, they are clearly identified.

A shop manual is a reference. You want to be able to find information fast. As in all Clymer books, this one is designed with you in mind. All chapters are thumb tabbed. Important items are extensively indexed. All procedures, tables, photos, etc., in this manual are for the reader who may be working on the bike for the first time. All the most frequently used specifications and capacities are summarized in the Quick Reference Data pages at the front of the book.

Keep the book handy in your tool box. It will help you better understand how your bike runs, lower repair costs and generally improve your satisfaction with the motorcycle.

Yamaha YZF-R1 Repair, Shop & Service Manual 1998-2003 by Clymer