Suzuki Intruder VS1400, Boulevard S83 Repair & Service Manual 1987-2007

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Item # M482-3  ISBN: 9781599692531




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This repair manual covers Suzuki Intruder VS1400 from 1987 to 2004 and Suzuki Boulevard S83 from 2005 to 2007.

Table of Contents

Quick Reference Data

Chapter One: General Information
Manual organization | Notes, cautions and warnings | Safety first | Service hints | Washing the bike | Torque specifications | Special tips | Fasteners | Lubricants | Threadlocking compound | Expendable supplies | Serial numbers | Warning and information labels | Basic hand tools | Precision measuring tools | Special tools | Fabricating tools | Mechanic’s tips | Ball bearing replacement | Seals | Riding safety | Storage

Chapter Two: Troubleshooting
Operating requirements | Troubleshooting instruments | Starting the engine | Starting difficulties | Poor idle speed performance | Poor medium and high speed performance | Engine starting system | Ignition system | Fuel system | Engine overheating | Engine | Engine noises | Engine leakdown test | Clutch | Transmission | Final drive | Handling | Frame noise | Brakes

Chapter Three: Lubrication, Maintenance and Tune-Up
Routine checks | Pre-ride inspection | Service intervals | Tires and wheels | Battery | Battery electrical cable connectors | Periodic lubrication | Periodic maintenance | Tune-up

Chapter Four: Engine Upper End
Engine principles | Servicing engine in frame | Engine | Front cylinder head cover and camshaft | Rear cylinder head cover and camshaft | Camshaft | Rocker arm assemblies | Hydraulic tappets (valve lash adjusters)? | Cylinder head and cylinder | Valves and valve components | Pistons and piston rings

Chapter Five: Engine Lower End
Oil cooler | Primary drive gear and rear cylinder camshaft chain and sprocket | Secondary gear assembly | Crankcase | Engine break-in

Chapter Six: Clutch and External Shift Mechanism
External gearshift mechanism | Clutch | Clutch hydraulic system | Master cylinder | Slave cylinder | Bleeding the system

Chapter Seven: Transmission and Internal Shift Mechanism
Transmission | Internal gearshift mechanism

Chapter Eight: Fuel, Emission Control and Exhaust System
Carburetor operation | Carburetor service | Carburetor assembly | Carburetor service | Carburetor adjustments | Throttle cable replacement | Fuel tank | Fuel shutoff valves | Fuel pump | Crankcase breather system (U.S. only)? | Evaporative emission control system (California models only)? | Exhaust system

Chapter Nine: Electrical System
Basic information | Electrical connectors | Battery negative terminal | Charging system | Voltage regulator/rectifier | Alternator | Transistorized ignition system | Automatic compression release control and starter system | Electric starter | Starter clutch and gears | Starter relay | Lighting system | Switches | Electrical components | Fuses | Wiring diagrams

Chapter Ten: Front Suspension and Steering
Front wheel | Front hub | Wheels | Tires | Tire changing | Tire repairs | Handlebar | Steering head and stem | Steering head bearing races | Front fork

Chapter Eleven: Rear Suspension and Final Drive
Rear wheel | Rear hub | Final drive unit, drive shaft and universal joint | Swing arm | Shock absorbers

Chapter Twelve: Brake System
Disc brakes | Front brake pad replacement | Front brake caliper | Front master cylinder | Rear brake pad replacement | Rear brake caliper | Brake caliper disassembly/inspection/assembly (all models)? | Rear master cylinder | Brake hose replacement | Brake disc | Bleeding the system | Rear brake pedal

Chapter Thirteen: Body and Frame
Seats | Frame side covers | Frame head side covers | Footpegs | Sidestand | Front fender

Wiring Diagrams

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

Suzuki Intruder VS1400, Boulevard S83 Repair & Service Manual 1987-2007