Suzuki Savage LS650, Boulevard S40 Repair Manual 1986-2007

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Item # M384-4  ISBN: 9781599691879




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This repair & service manual covers Suzuki Savage 650 single-cylinder LS650, LS650F and LS650P, 1986-1988; 1995-2004, and Suzuki Boulevard S40 2005-2007.

The LS650 Savage comes equipped with an air-cooled, 4-stroke, single-cylinder engine with a single overhead camshaft (SOHC).

Table of Contents

QUICK REFERENCE DATA

CHAPTER ONE: GENERAL INFORMATION
Manual organization | Notes, cautions and warnings | Safety first | Service hints | Special tips | Torque specifications | Fasteners | Lubricants | Expendable supplies | Parts replacement | Serial numbers | Basic hand tools | Tune-up and troubleshooting tools | Mechanic's tips | Riding safety

CHAPTER TWO: TROUBLESHOOTING
Operating requirements | Emergency troubleshooting | Engine starting | Engine performance | Engine noises | Excessive vibration | Front suspension and steering | Brake problems

CHAPTER THREE: LUBRICATION, MAINTENANCE andD TUNE-UP
Routine checks | Pre-checks | Service intervals | Tires and wheels | Battery | Periodic lubrication | Periodic maintenance | Tune-up

CHAPTER FOUR: ENGINE
Engine principles | Engine cooling | Servicing engine in frame | Engine removal | installation | Cylinder head cover, camshaft and cylinder head | Rocker arm assemblies | Valves and valve components | Cylinder | Piston, piston pin and piston rings | Oil pump | Starter clutch and gears | Right-hand crankcase cover (clutch cover) | Left-hand crankcase cover and drive pulley | Crankcase and crankshaft | Balancer assembly | Break-in

CHAPTER FIVE: CLUTCH
Clutch | Clutch cable

CHAPTER SIX: TRANSMISSION and GEARSHIFT MECHANISMS
Gearshift linkage | External gearshift mechanism | Transmission and internal shift mechanism

CHAPTER SEVEN: FUEL, EMISSION CONTROL and EXHAUST SYSTEMS
Carburetor operation | Carburetor service | Carburetor removal | installation | Carburetor disassembly | Carburetor adjustment | Throttle cable replacement | Air filter air box | Fuel tank | Fuel filter | Gasoline | alcohol blend test | Crankcase breather system (U.S. only) | Evaporative emission control system (California models only) | Exhaust system

CHAPTER EIGHT: ELECTRICAL SYSTEM
Charging system | Voltage regulator | rectifier | Alternator | Transistorized ignition system | Starting system | Electric starter | Starter solenoid | Lighting system | Switches | Electrical components | Fuses | Wiring diagrams

CHAPTER NINE: FRONT SUSPENSION and STEERING
Front wheel | Wheel inspection | Front hub | Wheels | Tire changing | Tire repairs | Handlebar | Steering head and stem | Steering head bearing races | Front fork

CHAPTER TEN: REAR SUSPENSION
Rear wheel | Rear hub | Driven pulley | Drive pulley and drive belt | Shock absorber | Swing arm

CHAPTER ELEVEN: BRAKES
Disc brakes | Front brake pad replacement | Front master cylinder | Front caliper | Front brake hose replacment | Front brake disc | Bleeding the system | Rear drum brake | Rear brake pedal and cable

CHAPTER TWELVE: BODY and FRAME
Seat | Rear handle | Front fender | Rear fender | Sidestand | Footpegs

SUPPLEMENT: 1995-ON TRANSMISSION SERVICE INFORMATION

COLOR WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

Suzuki Savage LS650, Boulevard S40 Repair Manual 1986-2007