TABLE of CONTENTS: CHAPTER ONE: GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Model identification | Engine operation | Fasteners | Shop supplies | Galvanic corrosion | Propellers | Basic tools | Special tools | Precision measuring tools | Electrical system fundamentals | Basic mechanical skills | Specifications CHAPTER TWO: TROUBLESHOOTING
Preliminary inspection | Electric starting system | Charging system | Ignition system | Basic fuel system troubleshooting | Electronic fuel injection (EFI) system | Diagnostic trouble codes | Power steering system | Power trim system | Cooling system troubleshooting | Warning system | Engine | Drive system | Specifications CHAPTER THREE: LUBRICATION, MAINTENANCE and TUNE-UP
Before each use | After each use | Lubrication | Fuel system maintenance | Engine coolant | Tune-up | Submersion | Specifications CHAPTER FOUR: LAY-UP, WINTERIZING and FITTING OUT
Lay-up | Winterizing | Fitting out CHAPTER FIVE: ADJUSTMENTS
Carburetor adjustment | Ignition timing adjustment | Shift cable adjustment | Throttle cable adjustment | Trim position sender and trim limit control module adjustment | Specifications CHAPTER SIX: ENGINE
Engine operation | Special tools | Replacement parts | Special service precautions | Engine removal | Engine installation | Engine alignment | Rocker arm cover | Valve adjustment | Placing the No. 1 piston at TDC (firing position) | Lifter cover | Measuring camshaft lobe lift | Cylinder head | Valves and valve seats | Rocker arm and pushrod | Flywheel housing, drive coupler and flywheel | Oil pan | Oil pump | Harmonic balancer | Timing gear or chain cover and oil seal | Timing chain and sprockets | Balance shaft | Camshaft and lifters | Piston and connecting rod | Crankshaft and rear main seal | Break-in procedure | Specifications CHAPTER SEVEN: FUEL SYSTEM
Servicing the fuel system | Mechanical low-pressure fuel pump | Low-pressure electric fuel pump | Flame arrestor and cover | Carburetor | Electronic fuel injection (EFI) | Throttle body | Intake plenum, fuel rail and injectors | Fuel pressure regulator | High-pressure electric fuel pump | Fuel reservoir | Intake manifold | Specifications CHAPTER EIGHT: COOLING and EXHAUST SYSTEMS
Thermostat | Hose replacement | Recirculation pump replacement | Seawater pump | Oil and power steering fluid coolers (replacement) | Exhaust elbow | Exhaust bellows, exhaust tube and flapper valve | Exhaust manifold | Specifications CHAPTER NINE: ELECTRICAL SYSTEM
Battery | Alternator | Starter and starter solenoid | Ignition system | Starter slave solenoid | Starter relay | Fuel pump relay | Electronic fuel injection (EFI) system relay | Oil pressure sender | Oil pressure switch | Coolant temperature sender | Coolant temperature sensor | Engine overheat switch | Manifold air pressure sensor | Intake air temperature (IAT) sensor | Throttle position sensor (TPS) | Idle air control motor (IAC) | Idle speed control solenoid (ISC) | Knock sensor (KS) | Knock sensor module | Knock sensor amplifier | Engine control unit (ECU) | Engine control assembly (ECA) | Specifications CHAPTER TEN: DRIVE UNIT
Drive unit identification | Drive unit operation | Drive unit gear ratio | High altitude operation | Outdrive service precautions | Sacrificial anodes | Shifting and propeller rotation | Propeller | Drive unit | Universal joint service | Shift housing service | Lower gearcase | Drive unit pressure and vacuum tests | Specifications CHAPTER ELEVEN: TRANSOM BRACKET
Pivot housing | Bellows and water hose | Gimbal bearing and seal | Gimbal ring | Inner transom plate and bracket housing | Specifications CHAPTER TWELVE: POWER TRIM SYSTEM
Electrical trim system components | Hydraulic trim system components | Trim cylinder and hoses | Trim position sender | Filling and bleeding the trim system | Specifications CHAPTER THIRTEEN: STEERING SYSTEM
Safety precautions | Mechanical (manual) steering system | Power steering system | Specifications WIRING DIAGRAMS