Volkswagen New Beetle Service Manual: VW 1.8L Turbo, 1.9L TDI Diesel, 2.0 L, 2.5L 1998-2008 (Including Convertible)

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Item # BEN-15592  ISBN: 9780837615592

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The Volkswagen New Beetle Service Manual: 1998-2008 covers the GL, GLS, GLX, and Turbo S models, including convertible. This manual has been prepared using selected factory service information with the added benefit of suggestions, tips and clarification of various procedures. Bentley service manuals provide clear and comprehensive service and repair procedures. If you're looking for a better understanding of your Volkswagen New Beetle, look no further than Bentley Publishers.

Features:

• Maintenance procedures for everything from routine oil changes to replacing key battery in remote control.
• This manual tells you what to do and how and when to do it.
• Engine and cylinder head service, repair and reconditioning, including camshaft timing belt replacement.
• Explanation of Motronic 5.9.2, ME7 and Diesel Turbo Direct Injection (TDI) engine management systems.
• Emission control tests, repairs and adjustments, including Exhaust Gas Recirculation (EGR) and Secondary Air Injection (AIR) system.
• Drivetrain maintenance, troubleshooting, adjustment and repair, including hydraulic clutch, gearshift linkage, and drive axles.
• Suspension component replacement, including front struts, rear shocks, rear coil springs, and wheel bearing/hub units.
• Coverage of ABS/EDL/ASR/ESP brake and drivetrain systems.
• Heating and air conditioning repair, including A/C component replacement.
• Body adjustment and repairs, including front and rear clip removal and installation.
• Wiring schematics, fuse/relay locations and a general explanation of electrical circuitry.
• Comprehensive Volkswagen factory tolerances, wear limits, adjustments, and tightening torques that you've come to expect from Bentley manuals.

Engines covered:

• 1.8L turbo gasoline (engine code: APH, AWV, AWP, BKF, BNU)
• 1.9L TDI diesel (engine code: ALH, BEW)
• 2.0L gasoline (engine code: AEG, AVH, AZG, BDC, BEV, BGD)
• 2.5L gasoline (engine code: BPR, BPS)

Transmissions covered:

• 02J 5-speed manual
• 02M 5- and 6-speed manual
• 0A4 5-speed manual
• 01M 4-speed automatic
• 09G 6-speed automatic
• 02E 6-speed direct shift gearbox (DSG)

Table of Contents

Maintenance

1 — Engine
General Information | Engine–Removing and Installing | Crankshaft/Cylinder Block | Cylinder Head and Valvetrain (1.8L Engine) | Cylinder Head and Valvetrain (1.9L Engine) | Cylinder Head and Valvetrain (2.0L Engine) | Cylinder Head and Valvetrain (2.5L Engine) | Engine–Lubrication System | Engine–Cooling System

2 — Engine Management, Exhaust, and Engine Electrical
General Information | Fuel Storage and Supply | Turbocharger and Intercooler | Fuel Injection–Diesel | Fuel Injection–Gasoline | Exhaust System and Emission Controls | Engine Electrical | Ignition System—Gasoline

3 — Clutch, Transmission
Clutch | Manual Transmission | Automatic Transmission | Differential and Final Drive | Suspension, Brakes, and Steering | General Information | Front Suspension and Drive Axles | Rear Suspension | Wheels–Tires, Wheel Alignment | Anti-Lock Brakes (ABS) | Brakes–Mechanical Components | Brakes—Hydraulic System | Steering

5 — Body—Assembly
Body–Front | Body–Rear | Hood and Lids | Doors, Central Locking

6 — Body—Components and Accessories
Sunroof | Bumpers | Body–Exterior Equipment | Seatbelts, Airbags

7 — Body—Interior Trim
Trim—Interior | Seats

8 — Heating and Air Conditioning
Heating and Ventilation | Air Conditioning

9 — Electrical System
General Information | Instruments | Radio | Wipers and Washers | Lights, Accessories–Exterior | Lights, Accessories—Interior | Wiring Diagrams, Fuses and Relays | ST Scan Tool

Volkswagen New Beetle Service Manual: VW 1.8L Turbo, 1.9L TDI Diesel, 2.0 L, 2.5L 1998-2008 (Including Convertible)