Volkswagen Jetta 1.9L TDI, 2.0L FSI, 2.5L GLS, SportWagen Repair Manual 2005-2008

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Item # BEN-13642  ISBN: 9780837615585

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This repair manual covers the late 2005 through 2008 model year Volkswagen Jetta built on the "A5" platform.

Though the do-it-yourself Volkswagen owner will find this manual indispensable as a source of the same detailed maintenance and repair information available at an authorized Volkswagen dealer, the VW owner who has no intention of working on his or her car will find that reading and owning this manual will make it possible to discuss repairs more intelligently with a professional technician.

Engines covered:

• 1.9L TDI diesel (engine code: BRM)
• 2.0L FSI turbo gasoline (engine code: BPY)
• 2.5L gasoline (engine code: BGP, BGQ)

Transmissions covered (Remove, install, external service):

• 04A 5-speed manual
• 02Q 6-speed manual
• 09G 6-speed automatic
• 02E 6-speed DSG

Technical highlights:

• Covers Jetta models 2005-2008 based on the A5 platform
• Maintenance procedures: from oil changes to belt replacement
• Engine and cylinder head service, including timing belt replacement for 4-cylinder engines
• Removal and installation of Motronic (gasoline) and Diesel fuel injection system components, including Pumpe Düse (PD) Diesel
• Emission control tests, repairs and adjustments, including Exhaust Gas Recirculation and Secondary Air Injection system
• Drivetrain maintenance, troubleshooting, adjustment and repair, including clutch, gearshift linkage, and drive axles
• Suspension component replacement, including front struts, rear shocks, coil springs, wheel bearings and wheels
• Heating and air conditioning repair, including A/C component replacement on the Climatronic and Climatic systems
• Body adjustment and repairs, including front and rear doors, fenders, front radiator support and sunroof
• Wiring schematics with fuse/relay locations including an easy-to-use illustrated component locator section
• Volkswagen OBD II diagnostic trouble codes, SAE-defined OBD II P-codes, as well as basic scan tool operation
• Comprehensive Volkswagen factory tolerances, wear limits, adjustments, and tightening torques

General Information, Maintenance

Warnings and Cautions | Vehicle Identification and VIN Decoder | Product Familiarization | Maintenance

Engine

Cylinder Head (1.9L Engine) | Cylinder Head (2.0L Engine) | Cylinder Head (2.5L Engine) | Engine-Lubrication System | Engine-Cooling System

Engine Management, Exhaust and Engine Electrical

Fuel Storage and Supply | Turbocharger and Intercooler | Fuel Injection-Diesel | Fuel Injection-Motronic | Exhaust System | Battery, Alternator, Starter | Ignition System

Clutch and Transmission

Clutch | Torque Converter | Manual Transmission | DSG Transmission | Automatic Transmission

Suspension, Brakes and Steering

Front Suspension and Drive Axles | Rear Suspension | Wheels, Tires, Wheel Alignment | Antilock Brakes (ABS) | Brakes-Mechanical | Brakes-Hydraulic | Steering

Body-Assembly

Body-Front | Hoods and Lids | Doors and Central Locking

Body-Components and Accessories

Sunroof | Bumpers | Door Windows | Body-Exterior Equipment | Seatbelts, Airbags

Body-Interior Trim

Trim-Interior | Seats

Heating and Air Conditioning

Heating and Air Conditioning

Electrical System

Electrical System-General | Instruments | Radio and Communication | Wipers and Washers | Exterior Lights | Interior Lights, Switches, Anti-theft | Fuses, Relays, Component Locations

Electrical Wiring Diagrams

EWD Electrical Wiring Diagrams

On Board Diagnostics

OBD On Board Diagnostics

Index

Volkswagen Jetta 1.9L TDI, 2.0L FSI, 2.5L GLS, SportWagen Repair Manual 2005-2008