The 1987-1997 Chevrolet, GMC Full-Size Van Repair Manual by Chilton, covers the following models:
Book Excerpt: 1987-1997 Chevy GMC Rally, Savana, Express, Vandura Repair Manual COOLING, HEATING AND AIR CONDITIONING SYSTEMS
TRANSFER CASE
Subject: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 Chevrolet, GMC Rally, Chevy Van, Express, Savana, Vandura service, maintenance, repair. ISBN-10: 0801988195 | ISBN-13: 9780801988196 | Chilton 28642
- GMC Rally Wagon
- Chevy Van and Cargo Van
- Chevy Express
- GMC Savana
- GMC Vandura
Book Excerpt: 1987-1997 Chevy GMC Rally, Savana, Express, Vandura Repair Manual COOLING, HEATING AND AIR CONDITIONING SYSTEMS
RADIATOR | REMOVAL AND INSTALLATION REMOVAL (Refer to illustrations 6.2, 6.3a and 6.3b)
- Disconnect the cable from the negative battery terminal (see Chapter 5, Section 1).
- Disconnect the automatic transaxle cooler lines if so equipped (see illustration).
- Refer to Section 4 and remove the radiator along with the fan(s), releasing the air conditioning condenser from the radiator clips as you do so (see illustrations).
- Carefully lift out the radiator, being careful not to damage the fins on the radiator or air conditioning condenser.
- Inspect the radiator for leaks and damage. If it needs repair, have a radiator shop or dealer service department perform the work, as special techniques are required.
- Bugs and dirt can be removed from the radiator by spraying it with a garden hose nozzle from the back side. The radiator should be flushed out with a garden hose before installation.
- Check the rubber mounts on the bottom of the radiator for wear or deterioration and replace them if necessary.
INSTALLATION- Installation is the reverse of the removal procedure. Carefully guide the radiator/fan assembly into position and make certain that the rubber mounts on the bottom are properly sealed into the support. Attach the condenser to the radiator.
TRANSFER CASE
MJ-8 TRANSFER CASE
- Raise the vehicle and support it securely on jackstands.
- Unbolt the front portion of the driveshaft (see Chapter 8) and suspend it from a piece of wire (don't let it hang from the center support bearing). Mark the components so they can be installed in the same position.
- Remove the exhaust crossover pipe for access.
- Disconnect the transfer case vent tube.
- Remove the mounting bolts and keep them in order; they're different lengths. Lift the transfer case off of the transaxle.
- Remove the four bolts securing the crossmember and remove the crossmember.
- Remove the alternator (see Chapter 5).
- Remove the six bolts securing the transfer case bracket to the engine block.
- Working on the right side of the transfer case, remove the three transfer case mounting bolts.
- Working on the left side, remove the final mounting bolt, and then remove the transfer case from the vehicle.
- Installation is the reverse of removal, noting the following points:
- Tighten the exhaust system fasteners to the torque listed in the Chapter 4 Specifications.
- Tighten the driveshaft fasteners to the torque listed in Chapter 8 Specifications.
- Tighten the transfer case fasteners to the torque listed in this Chapter's Specifications.
- Refill the transfer case with the proper type and amount of fluid (see Chapter 1).
- Tighten the wheel lug nuts to the torque listed in the Chapter 1 Specifications.
Subject: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 Chevrolet, GMC Rally, Chevy Van, Express, Savana, Vandura service, maintenance, repair. ISBN-10: 0801988195 | ISBN-13: 9780801988196 | Chilton 28642
TABLE of CONTENTS:
Introduction: About this manual | Introduction | Vehicle identification numbers | Maintenance techniques, tools and working facilities | Buying parts | Jacking and towing | Anti-theft audio system | Booster battery (jump) starting | Conversion factors | Automotive chemicals and lubricants | Safety first! | Troubleshooting
- Tune-up and routine maintenance
- Engine and overhaul procedures
- Cooling, heating and air-conditioning systems
- Fuel and exhaust systems
- Engine electrical systems
- Emissions control systems
- Transmission
- Brakes
- Suspension and steering systems
- Body
- Chassis electrical system
- Wiring diagrams