Toyota RAV4 Repair Manual 1996-2010

EXHAUST SYSTEM SERVICING - GENERAL INFORMATION
(Refer to illustration 6.1)

WARNING: Allow exhaust system components to cool before inspection or repair. Also, when working under the vehicle, make sure it is securely supported on jackstands.

1. The exhaust system consists of the exhaust manifolds, catalytic converter, muffler, tailpipe and all connecting pipes, flanges and clamps.
   
   The exhaust system is isolated from the vehicle body and from chassis components by a series of rubber hangers (see illustration). Periodically inspect these hangers for cracks or other signs of deterioration, replacing them as necessary.



2. Conduct regular inspections of the exhaust system to keep it safe and quiet. Look for any loose connections, excessive corrosion or other defects which could allow exhaust fumes to enter the vehicle.
   
   Do not repair deteriorated exhaust system components; replace them with new parts.



3. If the exhaust system components are extremely corroded or rusted together, a cutting torch is the most convenient tool for removal. Consult a properly-equipped repair shop.
   
   If a cutting torch is not available, you can use a hacksaw, or if you have compressed air, there are special pneumatic cutting chisels that can also be used. Wear safety goggles to protect your eyes from metal chips and wear work gloves to protect your hands.

COIL SPRING (REAR) - REMOVAL AND INSTALLATION
(Refer to illustration 12.5)

WARNING: Always replace the springs as a set - never replace just one of them.

1. Loosen the wheel lug nuts, raise the vehicle and support it securely on jackstands. Block the front wheels to prevent the vehicle from rolling. Remove the wheel.



2. On 2006 and later models, detach the stabilizer bar link from the lower suspension arm B.



3. Support the trailing arm (2005 and earlier models) or the lower suspension arm B (2006 and later models) or the lower suspension arm B (2006 and later models) with a floor jack.



4. Detach the lower end of the shock absorber from the trailing arm on 2005 and earlier models (see illustration 10.4) or from the rear knuckle on 2006 and later models (see illustration 10.5).



5. 2005 and earlier models: Slowly lower the floor jack, pull the trailing arm down and remove the coil spring (see illustration).



6. 2006 and later models: Unbolt the outer end of lower suspension arm B from the knuckle, then slowly lower the arm until the coil spring is extended. Remove the coil spring.



7. Check the spring for cracks and chips, replacing the springs as a set if any defects are found. Also check the upper insulator for damage and deterioration, replacing it if necessary.

• Introduction: Vehicle identification numbers; Buying parts; Maintenance techniques, and more.
• Tune-up and routine maintenance
• Engines - 2000 and earlier 4-cyl. 2.0L
• Engines - 2001 and later 4-cyl. 2.0L, 2.4L, 2.5L
• V6 engines - 3.5L
• Engine and overhaul procedures
• Cooling, heating and air-conditioning systems
• Fuel and exhaust systems
• Engine electrical systems
• Emissions control systems
• Manual transaxle
• Automatic transaxle
• Transfer case
• Clutch and driveline
• Brakes, ABS
• Suspension and steering systems
• Body
• Chassis electrical system
• Wiring diagrams