Kawasaki Ninja ZX900, ZX1000, ZX1100 Repair Manual 1983-1997

SKU: HYM1681-997

Kawasaki Ninja ZX900, ZX1000, ZX1100 Repair Manual 1983-1997

SKU: HYM1681-997
MSRP: $54.95
Only $44.85
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Kawasaki Ninja ZX900, ZX1000, ZX1100 Repair Manual 1983-1997

MSRP: $54.95
Only $44.85
free shipping (US48)

out of stock

The 1983-1997 Kawasaki Ninja ZX900, ZX1000, ZX1100 sportbike repair manual by Haynes, covers the following models: U.S. Models:

  • Kawasaki ZX900A (Ninja 900), 1983-1986
  • Kawasaki ZX1000A (Ninja 1000R), 1985-1987
  • Kawasaki ZX1000B (Ninja ZX10), 1988-1990
  • Kawasaki ZX1100C (Ninja ZX11), 1990-1993
  • Kawasaki ZX1100D (Ninja ZX11D), 1993-1997
U.K. Models:
  • Kawasaki ZX900A (GPz900R), 1984-1996
  • Kawasaki ZX1000A (GPz1000RX), 1985-1989
  • Kawasaki ZX1000B (ZX10), 1987-1991
  • Kawasaki ZX1100C (ZZ-R1100), 1990-1992
  • Kawasaki ZX1100D (ZZ-R1100), 1992-1997


Book Excerpt: 1983-1997 Kawasaki Ninja ZX900, ZX1000, ZX1100 Repair Manual FRAME AND FORKS
FRONT FORKS: DISMANTLING AND REASSEMBLY
  1. Remove the fork legs from the machine as described in the previous Section. Dismantle each leg separately to avoid interchanging parts (see instructions overleaf).
  2. Remove the top bolt, followed by the spacer and spring seat (as applicable) and withdraw the fork spring: take a note of whether the closer pinch coils are at the top or bottom of the spring as a guide to reassembly. Invert the fork assembly over a suitable container and pour out the fork oil. Note that on ZX900 A1 to A6 and ZX1000 A models care must be taken to tip the fork up slowly as the TCV (Travel Control Valve) valve will also fall out. Catch the valve as it emerges to prevent it being damaged. If the valve does not come out, gently tap the side of the lower leg until it is released from the stanchion end.
  3. Carefully lever out the dust seal from the top of the lower leg and prise out the fork oil seal retaining circlip and washer (where fitted). Using a vice equipped with soft jaws, firmly clamp the lower leg by the brake caliper mounting lugs so that it is horizontal.

WHEELS, BRAKES AND TIRES
FRONT BRAKE MASTER CYLINDER: REMOVAL AND REFITTING CAUTION! Brake fluid will discolor or remove paint if contact is allowed. Avoid this where possible and remove accidental splashes immediately. Similarly avoid contact between the fluid and plastic parts such as the instrument lenses and faring.
  1. Disconnect the stop lamp switch wires at the switch. The switch need not be disturbed unless the master cylinder is to be renewed. Place a clean container below one of the brake calipers and run a clear plastic tube from the caliper bleed nipple to the container. Unscrew the bleed nipple by one full turn and drain the system by operating the brake lever repeatedly until all fluid has drained from the reservoir.
  2. Position a wad of clean rag beneath the point where the brake hose joins the master cylinder to prevent drops of brake fluid contacting the components below. Pull back the rubber cover from the head of the union bolt and remove the bolt. Once any excess fluid has drained from the union connection, wrap the end of each hose in rag or polythene and then attach it to a point on the handlebars. Remove the brake lever by unscrewing its locknut and shouldered bolt. Remove the reservoir cover and lift out the diaphragm. Release the two master cylinder clamp bolts and remove the master cylinder from the machine.
  3. Use the flat of a small screwdriver to prise out the rubber dust seal boot from the end of the piston assembly (see illustration). This will expose a retaining circlip which must be removed using a pair of circlip pliers which have long, straight jaws. With the circlip removed, the piston and cup assembly can be pulled out. Be very careful to note the exact order in which these components are fitted.

Subject: 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 Kawasaki Ninja ZX900, ZX1000, ZX1100 service, maintenance, and repair procedures. ISBN-10: 1859603556 | ISBN-13: 9781859603550 | Haynes 1681
TABLE of CONTENTS:
  • Maintenance
  • Engine, clutch and transmission
  • Fuel system and lubrication
  • Ignition system
  • Frame and forks
  • Wheels, brakes and tires
  • Electrical system
  • Wiring diagrams

Specifications

  • Publisher: Haynes Manuals
  • Pages: 284 - Hundreds of b&w photos and illustrations
  • Binding: Hardcover - 8.5 x 11 inches
  • ISBN: 978-1-85960-355-0
  • Years: 1983 - 1997