Kawasaki EX500 (GPz500S) 1987-2008, ER500 (ER-5) 1997-2007 Repair Manual

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Item # 2052  ISBN: 9781844257775




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This repair manual covers Kawasaki EX500 (GPZ500S) 1987-2008, and ER500 (ER-5) 1997-2007 models, including:

• EX500A (GPZ500S) UK & US 1987-1993
• EX500D (GPZ500S) UK 1994-2001
• EX500E (GPZ500S) UK 2002-2004
• ER500A (ER-5) UK 1997-1999
• ER500C (ER-5) UK 2000-2007
• EX500D (Ninja) US 1994-2008

Table of Contents

LIVING WITH YOUR KAWASAKI

Introduction

• Kawasaki - The Green Meanies
• Acknowledgements
• About this manual
• Safety first!
• Identification numbers
• Buying spare parts

Daily (pre-ride) checks

• Engine/transmission oil level check
• Brake fluid level checks
• Suspension, steering and final drive checks
• Legal and safety checks
• Tire checks

MAINTENANCE

Routine maintenance and servicing

• Specifications
• Recommended lubricants and fluids
• Maintenance schedule
• Component locations
• Maintenance procedures

REPAIRS and OVERHAUL

Engine, transmission and associated systems

• Engine, clutch and transmission
• Fuel and exhaust systems
• Ignition system

Chassis components

• Frame and suspension
• Final drive
• Brakes
• Wheels
• Tires
• Fairing and bodywork

Electrical system | Wiring diagrams

REFERENCE

• Dimensions and weights
• Conversion factors
• Tools and workshop tips
• MOT test checks
• Storage
• Motorcycle chemicals and lubricants
• Fault finding
• Fault finding equipment
• Technical terms explained

Haynes motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and illustrations guide you through every job, from maintenance and troubleshooting, to complete teardown and rebuild.

Kawasaki EX500 (GPz500S) 1987-2008, ER500 (ER-5) 1997-2007 Repair Manual