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Chain Saw Repair & Service Manual Models thru 1998 - 10th Edition

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This comprehensive repair manual provides detailed information on how to maintain and repair chain saws. Coverage includes 29 brands and more than 800 models.

Hundreds of exploded views and illustrations guide you through the complete adjustment and repair process.

This manual covers chain saws by: Allis-Chalmers, Alpina, Castor, Clinton, Danarm, John Deere, Echo, Frontier, Green Machine, Homelite, Husqvarna, Jonsered, Lombard, Makita, Massey-Ferguson, McCulloch, Olympyk, Pioneer/Partner, Poulan, ProKut, RedMax, Remington, Roper, Sachs-Dolmar, Shindaiwa, Solo, Stihl, and Tanaka.


Book Excerpt: Chain Saw Repair and Service Manual Models thru 1998 - 10th Edition

CHAIN TENSION ADJUSTMENTS

Correct tension is very important. It will increase the life of the saw and chain. Loose tension is a major cause of saw chain problems; it ruins chain, bar and sprocket. Check chain tension often, but make adjustments only when the attachments have cooled off. To insure correct tension follow steps shown in Figs. CM6, CM7, CM8, CM9, CM10 and CM11.

It is well known that over-tension, or a tight chain, will lead to excessive wear on both guide bar and the side links of the chain, thus shortening the life of the bar and chain. The chain can also damage the guide bar if it is too loose. The chain will damage the guide bar immediately behind the stellite tip by a pounding operation.

Further damage at the tail end of the bar can be caused by excessive pounding as the chain arcs off the sprocket. These pounding forces will cause stress in the chain components, which may eventually break, or the pounding may cause the chain to have stiff links. A loose chain may jump off the bar, damaging the drive links, or wear the rails of the guide bar itself.


PRESSURE TESTING
A hand pump and pressure gauge may be used to test a fuel system for leakage when diagnosing problems with diaphragm carburetors. With engine stopped and cooled, first adjust carburetor low-speed and high-speed mixture screws to manufacturer's recommended initial settings. Remove fuel tank cap and withdraw fuel line out of fuel tank opening.

Remove strainer on the end of fuel line and connect a suitable pressure tester as shown in Fig. CS1. Pressurize system until 7 psi (48 kPa) is read on pressure gauge. Pressure reading must remain constant. If not, remove components as needed and connect pressure tester to carburetor inlet fitting as shown in Fig. CS2. Pressurize carburetor until 7 psi (48 kPa) is read on pressure gauge. If pressure reading now remains constant, the fuel line is defective. If pressure reading decreases, then carburetor must be removed for further testing.



Subject: Chain saw service, maintenance, repair. ISBN-10: 0872887057 | ISBN-13: 9780872887053

TABLE of CONTENTS:

SAW CHAIN, BAR, SPROCKET and CLUTCH SERVICE

Saw Chain | Guide Bars | Sprockets and Clutches | Off-Season Storage.

CARBURETOR SERVICE

General Carburetor Service | Troubleshooting | Pressure Testing | Bing | Dell'Orto | Tillotson | Walbro | Zama.

ENGINE SERVICE

General Engine Service | Troubleshooting.

CHAIN SAW SECTIONS

ALLIS-CHALMERS
85, 95, 195, 295.

ALPINA
330, A330, A432, 380, A380, 438, A438, A40, A40E, Pro 40, P41, Pro 41, P45, Pro 45, Pro 45E, P55, Pro 55, Pro 55E, Pro 56, P65, Pro 65, Pro 65E, Pro 66, 070, 070S, A70, Pro 70, Super Pro 70S, P90, Pro 90, Super Pro 90, P120, Pro 120, Super Pro 120.

CASTOR
330, C330, 432, 380, 438, C438.

CASTOR
330, C330, 432, 380, 438, C438.

CLINTON
D-25, D-35.

DANARM
1-36, 36AV, 1-36 MkH.

JOHN DEERE
18, 19, 23, 61, 81, 91, 28, 30, 40V, 50V, 55V, 60V, 70V, 80EV, 35EV, 45EV, 46EV, 51SV, 55EV, 55SV, 65EV, 65SV, 450V, 800V, 66SV (twin cylinder), 25EV.

DOLMAR
CT, 122 Super, 123, 133, 133 Super, 143MX, 152, 153, 112, 113, 114, 116, 117, 119, 120, 120 Super, 100, 100 Super, 102, 103, 105, 108, 109, 110, 110i, 110 Extra, 111, 111i, 115, 115i, 115 Extra, 166, 116, 116 Super, 116si, 120, 120 Super, 120si, 309, 343, PS-33, PS-340, PS-341, PS-400, PS-401, PS-410, PS-411, PS-9000, PS-6000, PS-6800.

ECHO
CS-60S, CS-100, CS-302, 315, CS-302S, CS-351, 351VL, CS-451, 451VL, 452, 452VL, 452VLP, CS-601, CS-602, 602VL, CS-701, 702, 702VL, 702EVL, 750EVLP, CS-280E, 280EP, 290EVL, 290EVLP, CS-330EVL, 330EVLP, CS-400EVL, 400EVLP, CS-440EVL, 440EVLP, CS-500VL, 500VLP, 500EVL, 500EVLP, 510EVL, 510EVLP, CS-550EVL, 550EVLP, CS-650EVL, 650EVLP, 660EVL, 660EVLP, CS-900EVL, 900EVLP, CS-4000, 4100, CS-4500, 4600, CS-5500, CS-6700, CS-8000, CST-610EVL, 610EVLP, CS-3000, 3050, CS-3400, 3450, CS-3600, CS-3900.

FRONTIER
Mark I, Mark V.I.P., 35, 35 V.I.P., F-35, F-35 V.I.P., FB-35, FB-35 V.I.P.

GREEN MACHINE by John Deere
20, 30.

HOMELITE
EZ, Super EZ, Super EZ-AO, XL-12, Super XL, Super XL-AO, Old Blue, Big Red, XL-923, Super XL-925, SLX-925, SLX-955, VI-944, VI-955, Super WIZ 5, Super WIZ 66, Super WIZ 80, Little Red XL, LX-30, Bandit, XL, XL2, Super 2, VI Super 2, 2-2SL, 180, 180-16, 192, 200, 350, 350B, 350HG, 350SL Automatic, 35SL, 650, 750, 750E, 450, 450HG, 450SL< 450W, 550, 550SL, 550W, 240, 240HG, 240SL, 245HG, 245SL, 330, 330SL, 330W, 410, 410SL, 410SLF, 290, 340, 250, 252, CS40, CS4018, 300, CS50, CS5020, 540, 8800.

HUSQVARNA
33, 35, 35 VR, 35 VRA, 35 VRCB, 37, H37, 40 Rancher, 140 S, 240 S, 240 SE, 240 SG, 340 SE, 340 SG, 44, 44 CB, 44 Rancher, 444 CB, 444 SE, 444 SG, 163 S, 263 CD, 65, L65, 77, L77, 280 S, 380 CD, 380 S, 480 CD, 285 CB, 285 CD, 298 XP, 1100 CD, 2100, 2100 CD, 2100 XP, 61, 61 CB, 61 Rancher, 162 SE, 162 SG, 66, 266, 266 CB, 266 SG, 266 XP, 268, 268 XP, 272 XP, 272 XPG, 133 CB, 133 SE, 133 SG, 238 SE, 238 SG, 42, 242, 242 G, 242 XP, 242 XPG, 246, 181, 181 SE, 181 SG, 281 XP, 281 XPG, 288 XP, 288 XPG, 50, 50CB, 50 Rancher, 50 Special, 51, 55, 154, 154 SE, 154 SG, 254, 254 XP, 254 XPG, 257, 262 XP, 262 XPG, 40, 45, 36, 41, 394 XP, 394 XPG, 3120 XP.

JONSERED
49SP, 50, 51, 52E, 60, 62, 70E, 75, 111, 111 S, 451E, 451EV, 521 EV, 601, 621, 751, 801, 361, 361 AV, 365, 370, 455, 510 SP, 520 SP, 535, 625, 625 II, 630, 630 Super, 670, 670 Champ, 670 Super, 670 Super II, 820, 830, 830 Dlx, 910 D, 910 E, 910 EV, 920, 920 Super, 930 Super, 930 Dlx, 490, 590, 2041, 2041 Turbo, 2045, 2045 Turbo, 2050, 2050 Turbo, 2051, 2051 Turbo, 2054 Turbo, 2055 Turbo, 2094, 2094 Turbo, 2095 Turbo, Pro 35, 2036 Turbo, 2040 Turbo, 2077, 2083 Turbo.

LOMBARD
AP42, AP42AV, AP42D, AP42DAV, AP42SE, Comango, Super Comango, Lightning II, Lightning III, AP22, AP-22-1, AP22D-1, AP24, AP24D, AP24SE, Little Lightning, Little Lightning Super.

MAKITA
DS330, DS330S, DS390, DCS430, DCS520i, DCS5200i, DCS6000i, DCS6800iFL, DCS6800iFW, DCS9000FL, DCS9000FW.

MASSEY-FERGUSON
MF190, 190A, MF370, 370A, 370AR.

McCULLOCH
10-10 Auto, 7-10 Auto, PM700, PM10-10S, PM55, PM555, PM60, SP60, PM800, PM805, PM850, SP80, SP81, Double Eagle 80, Mini-Mac 25, Mini-Mac 30, Mini-Mac 35, Power Mac 6, PM510, PM515, SP40, PM310, PM320, PM330, PM340, PM355, PM365, PM375, Eager Beaver 2.1, Wildcat, MacCat, Mac 110, Mac 120, Mac 130, Mac 140, Eager Beaver, PM155, PM165, PM605, PM610, Super 610, PM650, PM655, Eager Beaver 3.7, TimberBear, PM1000, Double Eagle 50, PM380, PM380AS, Eager Beaver 2.3, Titan 35, Titan 40, Titan 50, Titan 57, Eager Beaver 2116, Silver Eagle 2116, Eager Beaver 2316, Eager Beaver 2318 Super, Silver Eagle 2318, Pro Mac 3205, Mac 3516, Pro Mac 3505, MacCat Super 16, Mac 3818, Pro Mac 3805, MacCat Super 18, Mac 4600, Pro Mac 4700, Mac 4900, Pro Mac 5000, Silver Eagle 2818, Silver Eagle 3020, Eager Beaver 2010, Mac 3210, Silver Eagle 2012, Eager Beaver 2014, Mac 3214, Silver Eagle 2014, Eager Beaver 2016, Mac 3216, Silver Eagle 2016.

OLYMPYK
234, 234AV, 240, 241, 244, 244AV, 244F, 945, 945AV, 945F, 946, 950, 950AV, 950DF, 950F, 251, 251B, 252, 252 Super, 254, 254AV, 261, 264, 264AV, 264F, 271, 272AV, 272F, 284, 284AV, 284F, 355, 355AV, 355DF, Super 481, S481, 482AV, 482MP, 935DF, 935F, 941, 942, 946, 951.

PIONEER/PARTNER
330, 350, 360, P39, P42, P42W, P45W, P52, P52W, P62, P62W, P65, P65W, 500, 5000, Plus, H Plus, 550, 7000, 7000 Plus, 400, 450.

POULAN/POULAN PRO
S25, S25AV, S25CVA, S25D, S25DA, 20, 20D, M25, <25D, MS25D, MS25CVA, MS25CVA, MS25PS, 180, 200, 205, 225, 235, 236, 2000, 2100, 2300, 2300AV, 2300CVA, 2350CVA, 2400, 245A, SA, 252A, 306, 306A, 306SA, 361, 4200, 4400, 4900, 5200, 5400, 6900, 7700, 8500, 5500, 6000, S6000, 375, 385, 395, 3400, 3700, 3800, 4000, 285, 305, 335, 336, 365, 2700, 2750, 2800, 2900, 3000, 3100, 3300, 3350, 3500, 3600, 255, 295, 2500, 2600, 325, 405, 455, 655, 415, 475.

PROKUT
55, 65, 70, 120.

REDMAX
G300T, G300TS, G300AV, G300AVS, G561AV, G561AVS, G561AVSH, G621, G621AV, G621AVS, G621AVSH, G310TS.

REMINGTON
Mighty Mite 100, 200, 300, Mighty Mite 400, 500, 600, 812, 814, 816, 816AV, 840AV, 850AV, A860AV, Yardmaster, Mighty Mite Auto, Bantam, Deluxe, Electric Start, SL-4A, SL-7A, SL-9, SL-9A, SL-11, SL-11A, SL-14A, SL-16A, SL-55A.

ROPER
C110, C121, C332, C343, C354, C611, C625, C636.

SHINDAIWA
345, 350, 415, 416, 451, 500, 575, 680, 695, 300, 300S, 360, 377, 488, 577, 757, 357.

SOLO
635, 642, 600, 600K, 605AV, 605AVK, 606AV, 606AVK, 631, 631K, 632, 632AVK, 634, 638, 638AVK, 641, 616AV, 616AVK, 610AV, 610AVK, 615, 620, 620AV, 650, 650AV, 655, 655AV, 660, 647, 654, 603, 603W, 644, 651, 662, 667, 667W, 670, 670W, 680, 680W, 690, 639, 645.

STIHL
015, 015AV, 015AVE, 015L, 015LE, 020, 020AV, 020AVPE, 020AVS, 020AVSE, 020AVSEQ, 040, 041, 041AV, 041AVE, 041AVQ, 041FB, 041AVFB, 041AVEFB, 041G, 041S, 041AVSE, 050AV, 051AV, 051AVE, 051AVEQ, 075AVE, 076AVE, 076AVEQ, 08S, 08SO, 08SQ, 08SEQ, S-10, 070, 070AV, 090G, 090, 090AV, 090R, 028AV, 028AVE, 028WB, 028WBE, 028AVEQ, 028AVEQWB, 028AVS, 028AVSEQ, 028AVSEQWB, 038AV, 038AVE, 038AVEFB, 038FB, 038S, 038AVSE, 038AVSEQ, 038SP, 038AVSEQFB, 038ASEQSP, 038M, 038AVMEQ, 038MAG, 038AVMERQZ, 042AVE, 048AVE, 048AVSEQ, 030AV, 031AV, 031AVE, 032AV, 032AVE, 045AV, 045AVE, 045AVSE, 056AVE, 056AVS, 056AVSE, 056AVSEQ, 056M, 056MR, 056AVME, 056AVMEQ, 009, 009E, 009EQ, 009EQZ, 009L, 009LEQ, 009LES, 010AV, 010AVE, 011AV, 011AVE, 011AVEQ, 011AVT, 011AVTEQ, 011T, 012AVE, 012AVP, 012AVEQ, 012AVTEQ, 024AVE, 024AVEQ, 024AVEQW, 024AVSE, 024AVSEQ, 024AVSEQW, 026AVEQZ, 044AVEQZ, 084AVE, 084AVEQ, 084AVREQ, 088, 017, 021, 021WB, 023, 023WB, 025, 025WB, 029, 029FB, 039, 034, 034AVEQ, 034AVEQWB, 034S, 034AVSEQ, 034AVSEQW, 036AVSEQ, 064, 064AVE, 064AVEQ, 064AVREQ, 066, 066M, 066AVEQ, 066AVREQ, 034, 034AVE, 034AVEQ, 034AVEQWB, 034S, 034AVSEQ, 034AVSEQW, 036AVSEQ, 064, 064AVE, 064AVEQ, 064AVREQ, 066, 066M, 066AVEQ, 066AVREQ, 019T, 046, 046M.

TANAKA
ECS-290, 300, ECS-320, 330, ECS-3301, 3351, ECS-350, 351, 355, 356, ECS-370, ECS-415, ECS-506, ECS-650, ECS-655, ECS-3500, 3500B, ECS-4000, 4000B.

APPENDICES
Two-Stroke Engines: Mixing Gasoline and Oil | Metric Conversion Chart | Obsolete Parts Buyer's Guide.

  • Publisher: Clymer Manuals
  • Pages: 612 - Hundreds of b&w photos and illustrations
  • Binding: Paperback - 8.25 x 10.75 inches
  • ISBN: 978-0-87288-705-3
  • Chain Saw Service Manual - Models thru 1998
    $25.55
    5 Stars based on 1 Review(s)
    Ron
    United States
    5 Stars
    I would recommend this item to a friend.

    Fast service
    August 11, 2014
    This manual was just as described, and it arrived very quickly.