Suzuki GSX-R1000 Repair Manual 2005-2006

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Item # M266  ISBN: 9781599691954




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This repair and service manual covers Suzuki GSX-R1000 2005-2006. Complete maintenance, troubleshooting and repair information. Color wiring diagrams.

Table of Contents

QUICK REFERENCE DATA

CHAPTER ONE: GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Serial numbers | Fasteners | Shop supplies | Tools | Measuring tools | Electrical system fundamentals | Service methods | Storage | Specifications

CHAPTER TWO: TROUBLESHOOTING
Starting the engine | Starting procedure | Engine will not start | Poor engine performance | Fuel system | Engine | Engine lubrication | Leakdown test | Clutch | Gearshift linkage | Transmission | Electrical testing | Electrical troubleshooting | Steering and suspension | Brake system

CHAPTER THREE: LUBRICATION, MAINTENANCE and TUNE-UP
Maintenance intervals | Pre-ride inspection | Cylinder numbering and firing order | Tune-up | Compression test | Ignition timing | Valve clearance | Spark plug | Engine oil | Engine oil pressure test | Air filter replacement | Throttle cable free play | Idle speed adjustment | Fast idle speed | Throttle valve synchronization | Fuel line inspection | Pair system | Evaporative emission control system | Exhaust control valve | Clutch | Shift pedal height | Cooling system | Tires and wheels | Front suspension | Steering inspection | Rear suspension | Drive chain | Brake system | Specifications

CHAPTER FOUR: ENGINE TOP END
Cylinder head cover | Camshaft | Cam chain tensioner | Cam chain, chain guides and timing rotor | Cylinder head | Valve lifter and shim | Valves and valve components | Specifications

CHAPTER FIVE: ENGINE LOWER END
Engine | Starter idler cover | Starter clutch and gears | Alternator cover | Flywheel | Oil pump | Oil cooler | Oil pan and strainer | Crankcase | Crankshaft | Balancer shaft | Connecting rod | Piston and piston rings | Engine break-in | Specifications

CHAPTER SIX: CLUTCH
Clutch cover | Clutch | Clutch release mechanism | Clutch lever assembly | Clutch cable | Specifications

CHAPTER SEVEN: TRANSMISSION, SHIFT MECHANISM and ENGINE SPROCKET
Engine sprocket cover | Engine sprocket | Shift pedal | footpeg assembly | External shift mechanism | Internal shift mechanism | Transmission | Specifications

CHAPTER EIGHT: AIR, FUEL INJECTION, EMISSIONS and EXHAUST SYSTEMS
Fuel tank | Fuel pump | Fuel pressure test | Fuel level sensor | Fuel pump relay | Pressure regulator | Air filter housing | Throttle bodies | Fuel injectors | Throttle position (TP) sensor | Secondary throttle position (STP) sensor | Secondary throttle valve actuator (STVA) | Throttle cable replacement | Atmospheric pressure (AP) sensor | Camshaft position (CMP) sensor | Engine coolant temperature (ECT) sensor | Intake air pressure (IAP) sensor | Intake air temperature (IAT) sensor | Tip over (TO) sensor | Exhaust system | Exhaust control valve actuator (EXCVA) | Exhaust control valve (EXCV) | Evaporative emissions control system | PAIR (air supply) system | Diagnostic system | Specifications

CHAPTER NINE: ELECTRICAL SYSTEM
Electrical component replacement | Electrical connectors | Battery | Charging system | Voltage regulator | rectifier | Stator coil | Ignition system | Crankshaft position (CKP) sensor | Ignition coil | plug cap | Immobilizer system | Engine control module (ECM) | Starting system | Starter | Starter relay | Sidestand switch | Gear position (GP) sensor | Turn signal | sidestand relay | Lighting system | Headlight housing | Tail | brake light assembly | Turn signal assembly | Horn | Meter assembly | Speed sensor | Oil pressure switch | Switches | Fuses | Specifications

CHAPTER TEN: COOLING SYSTEM
Cooling system safety | Temperature warning system | Hoses and hose clamps | Cooling system inspection | Coolant reservoir | Radiator | Radiator fan | Radiator fan relay | Engine coolant temperature (ECT) sensor | Thermostat | Water pump | Specifications

CHAPTER ELEVEN: WHEELS, TIRES and DRIVE CHAIN
Motorcycle stand | Brake rotor protection | Wheel inspection | Front wheel | Front hub | Rear wheel | Rear coupling and sprocket | Rear hub | Wheel balance | Tires | Drive chain | Specifications

CHAPTER TWELVE: FRONT SUSPENSION and STEERING
Handlebar | Handlebar grip | Steering head and stem | Steering head bearing race | Steering stem race | Steering damper | Front fork | Specifications

CHAPTER THIRTEEN: REAR SUSPENSION
Shock absorber | Suspension linkage | Swing arm | Bearing replacement | Swing arm pivot boss | Specifications

CHAPTER FOURTEEN: BRAKES
Brake service | Brake bleeding | Brake pad inspection | Front brake caliper | Front brake master cylinder | Rear brake caliper | Rear brake master cylinder | Brake pedal | footpeg assembly | Brake disc | Brake hose replacement | Specifications

CHAPTER FIFTEEN: BODY and FRAME
Body panel fasteners | Rider's seat | Tank panel | Passenger seat | tail cover | Tailpiece | Fairing side panel | Center cover | Front fairing | Intake duct | Front engine cover | Bracket cover | Mirror | Windshield | Front fender | Rear fender | Sidestand | Specifications

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

Suzuki GSX-R1000 Repair Manual 2005-2006