Kawasaki KLR250 Service Manual: 1984 - 2005

SKU: CPP-324-P

Kawasaki KLR250 Service Manual: 1984 - 2005

SKU: CPP-324-P
MSRP: $48.00
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Kawasaki KLR250 Service Manual: 1984 - 2005

MSRP: $48.00
Only $41.95
free shipping (US48)

in stock

Adding to cart… The item has been added

The 1984 - 2005 Kawasaki KLR250 Service Manual by Cyclepedia is an indispensable resource designed for motorcycle owners who wish to undertake their maintenance and repairs. This comprehensive guide is a necessity for both novice and experienced mechanics working on Kawasaki KLR250 models manufactured between 1984 and 2005. With its meticulous attention to detail and user-friendly layout, the manual simplifies the process of servicing your beloved motorcycle, ensuring a seamless and efficient experience.

This Kawasaki KLR 250 Service Manual encapsulates years of expert knowledge and insights garnered from specialists in the field. Cyclepedia, a trusted name in providing top-quality motorcycle repair documentation, ensures that the information presented is accurate, up-to-date, and easy to follow for users at various skill levels.

The manual contains an extensive array of information covering different aspects of the motorcycle. This includes detailed instructions on engine overhaul, transmission rebuilding, wiring diagrams, suspension adjustment, and routine maintenance tasks. Every section is meticulously organized and complemented with high-resolution images, diagrams, and step-by-step instructions, making the troubleshooting and repair process straightforward and manageable.

 

MODELS COVERED:

1984 KL250-C2
1985 KL250-D2
1986 KL250-D3
1987 KL250-D4
1988 KL250-D5
1989 KL250-D6
1990 KL250-D7
1991 KL250-D8
1992 KL250-D9
1993 KL250-D10
1994 KL250-D11
1995 KL250-D12
1996 KL250-D13
1997 KL250-D14
1998 KL250-D15
1999 KL250-D16
2000 KL250-D17
2001 KL250-D18
2002 KL250-D19
2003 KL250-D20
2004 KL250-D21
2005 KL250-D22

From tune-ups to major repairs, you'll be pleased to know the information has been provided by the experts. That's right. These procedures were performed and the content was written by a veteran Kawasaki dealer trained technician. That means you can save money and take pride in doing the work yourself, but know that the instructions are straight from a qualified professional.

The Motor Bookstore believes this Kawasaki KLR250 Cyclepedia DIY Motorcycle manual is a great resource because of the following characteristics:

  • Printed Book Purchase - Includes 1 Year Subscription to Color Online Manual Free - Contact us after purchase to setup the online account.
  • Was written by a Kawasaki trained mechanic.
  • Focuses on the KLR250 models only.
  • Logical and straight forward organization - doesn't jump around.
  • Comb Spiral Binding so the manual lays open nicely on your bench.
  • Color Wiring Diagrams Included.
  • Specifications section with detailed specs that include torque specifications.
  • 409 pages of detailed rebuild / repair information.
  • Quality Paper - not cheap newspaper quality like so many other books.

This professionally written Cyclepedia service manual is perfect for service, repairs, maintenance, and rebuild projects for your Kawasaki KLR250. Clear illustrations and photos show exploded views as well as component details to enhance the step-by-step service and repair procedures.


Subject: Kawasaki KLR250 Service Manual 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 - Includes Detailed Service, Repair & Maintenance Instructions / Procedures. | Cyclepedia CPP-324

Table of Contents
  • Service Information / Model Coverage

Quick Reference
  • Specifications
  • Torque Specs
  • VIN and Engine Number
Periodic Maintenance
  • Periodic Maintenance Chart
  • Air Filter Servicing
  • Bolts, Nuts, and Fasteners
  • Brake Fluid
  • Brake Inspection
  • Choke Cable Adjustment
  • Cooling System Inspection
  • Clutch Inspection
  • Compression Check
  • Drive Chain Adjustment
  • Engine Idle Speed
  • Engine Oil
  • Fuel Line
  • General Lubrication
  • Spark Arrestor Cleaning
  • Spark Plug
  • Steering Inspection
  • Suspension Inspection
  • Throttle Free Play
  • Tires
  • Valve Adjustment
External Components
  • Engine Guard
  • Exhaust System
  • Headlight Cover
  • Footpegs
  • Front Fender
  • Fuel Tank
  • Handlebar
  • Kickstand
  • Radiator Shrouds
  • Rear Fender
  • Seat
  • Side Covers
  • Sub-Frame
Cooling System
  • Coolant
  • Coolant Reservoir Tank
  • Radiators and Fan
  • Thermostat
  • Water Pump
Fuel System
  • Airbox
  • Carburetor Removal and Installation
  • Carburetor Overhaul
  • Fuel Level Inspection
  • Petcock and Fuel Strainer
  • Emissions
Engine
  • Cylinder Head Cover
  • Camshafts and Rocker Arms
  • Cylinder Head
  • Valves
  • Valve Lapping
  • Valve Guide Replacement
  • Piston and Cylinder
  • Clutch Removal
  • Clutch Installation
  • Alternator
  • Gearshift
  • Kick Starter
  • Oil Pump
  • Primary Drive Gear
  • Engine Removal
  • Engine Installation
  • Crankcases
  • Balancer Removal
  • Balancer Installation
  • Crankshaft
  • Crankcase Bearings
  • Transmission
  • Transmission Shafts
Final Drive
  • Chain
  • Engine Sprocket
  • Rear Sprocket
Steering
  • Steering Bearing Service
Front Suspension
  • Fork Removal and Installation
  • Fork Oil Change
  • Fork Disassembly
  • Fork Assembly
Rear Suspension
  • Rear Shock Absorber
  • Swing Arm
  • Linkage
Brakes
  • Front Disc
  • Front Caliper
  • Front Master Cylinder
  • Rear Drum Brake
  • Rear Brake Pedal and Rod
Wheels
  • Front Wheel
  • Rear Wheel
  • Wheel Inspection
  • Wheel Bearing Replacement
Electrical Systems
  • Battery
  • Charging System
  • Ignition System
  • Horn
  • Instrument Cluster
  • Fuse and Diode
  • Relays
  • Switches
  • Headlight
  • Taillights
  • Turn Signals
  • KLR 250 Color Wiring Diagrams

Specifications

  • Publisher: Cyclepedia Press LLC
  • Pages: 409 - Hundreds of b&w photos and illustratons
  • Binding: Comb Binding - 11 x 8.5 inches
  • Years: 1984 - 2005