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DIY ManualsDIY Manuals >> Service & Repair >> Motorcycle Manuals >> Kawasaki ATV Repair Manuals >> Kawasaki Bayou KLF300 2WD & 4WD Repair Manual 1986-2004
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Kawasaki Bayou KLF300 2WD & 4WD Repair Manual 1986-2004

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  • Table of Contents
  • Specifications

The 1986-2004 Kawasaki Bayou KLF300 ATV repair manual by Clymer covers 2WD and 4WD models.

Book Excerpt: 1986-2004 Kawasaki Bayou KLF300 2WD and 4WD Repair Manual


An understanding of the function of each of the carburetor components and their relation to one another is a valuable aid for pinpointing a source of carburetor trouble.

The carburetor's purpose is to supply and atomize fuel and mix it in correct proportions with air that is drawn in through the air intake. At the primary throttle opening (idle), a small amount of fuel is siphoned through the pilot jet by the incoming air.

As the throttle is opened further, the air stream begins to siphon fuel through the main jet and needle jet. The tapered needle increases the efficient flow capacity of the neelde jet as it is lifted, in that it occupies progressively less of the area of the jet.

At full throttle the carburetor venturi is fully open and the needle is lifted far enough to permit the main jet to flow at full capacity.

The choke circuit is a bystarter system in which the choke lever opens a valve rather than closing a butterfly in the venturi area as on many carburetors.

In the open position, the slow jet discharges a stream of fuel into the carburetor venturi, to enrich the mixture when the engine is cold.

  1. Place the vehicle on level ground and set the parking brake.
  2. Remove the seat.
  3. Remove the fuel tank as described in this chapter.
  4. ... continue Steps 4 through 11.

Subject: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Kawasaki Bayou KLF300 2WD, 4WD service, maintenance, repair. ISBN-10: 0892879254 ISBN-13: 9780892879250 | Clymer M466-4


  • General Information
  • Troubleshooting
  • Lubrication, Maintenance and Tune-Up
  • Engine
  • Clutch, Primary Drive and External Shift Mechanism
  • Transmission and Internal Shift Mechanism
  • Fuel and Exhaust Systems
  • Electrical System
  • Front Suspension and Steering
  • Front Drive Mechanism 4WD
  • Rear Axle, Suspension and Final Drive
  • Brakes
  • Cruise Control
  • Body
  • Wiring Diagrams

  • Publisher: Clymer Series / Haynes Manuals
  • Pages: 462 - Hundreds of b&w photos and illustrations
  • Binding: Paperback - 7 x 10 inches
  • ISBN: 978-0-89287-925-0
  • Years: 1986 - 2004
  • Questions & Answers about Kawasaki Bayou KLF300 2WD & 4WD Repair Manual 1986-2004

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    verified customer
    Book saves farmers atv !
    Lot's of repair information, saved my atv, still working hard every day.
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    verified customer
    Outstanding repair manual
    Purchased Kawsaki 4 x 4 second handed and they did not have a manual. This gives all the information that we need.
    Was this rating helpful to you?   👍 Yes    👎 No
    verified customer
    Electrical problems
    I bought an 86 Bayou 300 that was sitting outside for 15 years.
    I tried to start it. Of course it wouldn't. The wiring was a mess. So I got the book and that was the ticket.
    The book was easy to follow and to read with ease. Thank you so much.

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