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Honda XR200R Service Manual: 1986-2002Click To Enlarge Product Image

1986-2002 Honda XR200R Service Manual by Cyclepedia Press

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Item #CPP-264-P
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  • Item Description
  • Table of Contents
  • Specifications

For many of us, doing DIY repairs on our motorcycle is truly a rewarding experience. With this type of repair and maintenance work in mind, the Honda XR200R Service Manual: 1986-2002 is the perfect resource for those who want to work on their XR200R motorcycle.

One of the best claims that can be made about this manual is the fact that it is dedicated to the XR200R model and doesn't include repair and service procedures for a bunch of other Honda models like other publishers tend to do. Additionally, this service manual was written by Honda trained mechanic so all of the diagnostics, procedures and troubleshooting content is very authoritive and to the point. This manual is precise down to the smallest bolt.

Inside this faithfully printed service manual, you’ll be able to carry out:

  • Transmission Rebuilds and Repairs
  • Engine Upkeep and Repairs
  • Shock Absorber Service
  • Carburetor Service and Overhaul
  • Crankcase Splitting, Disassembly and Reassembly

This Honda XR200R repair manual is one of the best ways to carry out any work on your XR200R. Additionally, this manual covers any model year between 1986 and 2002. Any unauthorized Honda XR200R repair manual might cover a wider range of models, which is why the Cyclepedia service manual is so useful; you will know that your repair work is in line with what Honda intended for the bike.

Simply open up this 903-page Honda XR200R repair manual and search the table of contents for the job that you wish to complete. The manual even has color wiring diagrams so that you can easily compare the information from the manual with what’s in your motorcycle.

Benefits for selecting this Cyclepedia Honda XR200R repair manual over others:

  • Printed Book Purchase - Includes 1 Year Subscription to Color Online Manual Free.
  • Quality Paper - not that cheap newspaper like other publishers use.
  • DETAILED photography of each and every service step.
  • Color Wiring Diagrams Included.
  • 903 pages of comprehensive service information with lots of B&W photos - 2 pages per landscape sheet.
  • Methodical organization - doesn't jump around.
  • Comb Spiral Binding so the manual lays open on your bench nicely.
  • Includes torque specifications and other specs too.


  • 1986 - 2002 Honda XR200R

Subject: Honda XR200R repair, maintenance and service procedures - 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002. | Cyclepedia Press LLC CPP-266


  • Service Information
  • Specification
  • Torque Specs
  • VIN and Serial Number Locations
  • Troubleshooting
  • Periodic Maintenance Chart
  • Air Filter Servicing
  • Brake Inspection and Adjustment
  • Cam Chain Tension Adjustment
  • Chassis Nuts and Bolts
  • Clutch Inspection
  • Compression Check
  • Crankcase Breather
  • Decompressor System Inspection
  • Drive Chain and Sliders
  • Engine Idle Speed
  • Engine Oil
  • Fuel Hose
  • Fuel Petcock
  • Headlight Aiming
  • Side Stand
  • Spark Arrestor
  • Spark Plug
  • Steering Head Inspection and Adjustment
  • Suspension Inspection
  • Throttle Free Play
  • Tires and Wheels
  • Valve Clearance
  • Seat
  • Bodywork
  • Fuel Tank
  • Clutch Cable Replacement
  • Exhaust System
  • Exhaust System
  • Handlebars
  • Speedometer
  • Air Box
  • Carburetor Removal
  • Carburetor Installation
  • Carburetor Disassembly
  • Carburetor Assembly
  • Carburetor Adjustments
  • Camshaft
  • Cylinder Head
  • Valves
  • Valve Lapping
  • Piston and Cylinder
  • Crankcase Cover (Right Side)
  • Oil Pump and Filter Rotor
  • Clutch Removal
  • Clutch Installation
  • Gearshift
  • Crankcase Cover (Left Side)
  • Alternator and Flywheel
  • Cam Chain and Tensioner
  • Engine Removal
  • Engine Installation
  • Crankcase Splitting
  • Crankcase Bearings
  • Crankcase Assembly
  • Crankshaft and Rod
  • Kick Starter
  • Transmission Removal
  • Transmission Assembly
  • Drive Chain
  • Chain Guide
  • Engine Sprocket
  • Rear Wheel Sprocket
  • Steering Removal
  • Steering Installation
  • Front Fork Removal and Installation
  • Fork Disassembly
  • Fork Assembly
  • Shock Absorber Removal and Installation
  • Shock Absorber Service
  • Shock Absorber Linkage
  • Swing Arm
  • Front Brake Cable
  • Front Brake Drum
  • Brake Pedal
  • Rear Brake Drum
  • Front Wheel
  • Rear Wheel
  • Wheel Inspection
  • Wheel Bearing Replacement
  • Generating System
  • Headlight
  • Ignition System
  • Tail Light

  • Publisher: Cyclepedia Press LLC
  • Pages: 903 - Hundreds of b&w illustrations
  • Binding: Comb Binding - 11 x 8.5 x 1.5 inches
  • Years: 1986 - 2002
  • Questions & Answers about Honda XR200R Service Manual: 1986-2002

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    verified customer
    Great overall
    Didn't give it a five star because let's Face it by giving it the five stars that would mean that it's absolutely the best it could be and that it couldn't be any better. Truth is everything can always be better but the maintenance book is absolutely great the only way I could see it being any better is having some of it or all of it in color but then we know that would just cost a lot more overall very satisfied excellent easy to follow illustrations and instructions with photos excellent product would definitely buy again actually did. This manual comes with a 1 year free subscription to the online version. The online version of the manual has FULL color photos and looks great!
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