TABLE of CONTENTS:
Buying up a toolkit | Spanners, sockets and screwdrivers | Drifts, chisels and hammers | Pliers and other gripping devices | Measuring tools | Torque wrenches | Electrical testers and equipment.
SERVICE SCHEDULE and RECORDS
Service data | Checklist and records | Service schedule | Order of service | Chassis nuts and bolts tightening.
Engine cycles | Valve clearance check | Air filters | Liquid cooling system | Fuel system | Oil and oil filters | Clutch adjustment | Two-stroke engine top-end overhaul | Spark plug | Contact breaker points and ignition timing | Engine compression test | Exhaust system.
Chain checks and wheel alignment | Chain and sprockets replacement | Steering head, wheel and swinging arm bearing checks | Wheel bearing replacement | Gear lever, brake pedal and footrests | Handlebars, levers and cable lubrication | Front suspension maintenance | Suspension checks and adjustments | Rear suspension maintenance | Tires and tire changing | Speedometer cable and drive | Disc (hydraulic) brakes | Drum brakes | Stands | Bodywork.
Battery safety warnings | Conventional battery | Maintenance-free battery | Charging voltage test | Battery charging | Bulb changing | Horn | Handlebar switchgear | Fuses | Crimping cable connectors | Cable sizes | Soldering.
MODIFICATIONS and ACCESSORIES
Twin horn conversion | Fitting fork gaiters | Fitting a top box | Fitting and automatic drive chain oiler.