Honda CBR600F4 Fours Repair Manual 1999-2006

SKU: HYM3911-006

Honda CBR600F4 Fours Repair Manual 1999-2006

SKU: HYM3911-006
MSRP: $54.95
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Honda CBR600F4 Fours Repair Manual 1999-2006

MSRP: $54.95
Only $44.85
free shipping (US48)

out of stock

The 1999-2006 Honda CBR600F4 Fours repair manual by Haynes, covers the follwing models:
  • Honda CBR600F-X, 1999
  • Honda CBR600F-Y, 2000
  • Honda CBR600F-1, CBR600FS-1 Sport, 2001
  • Honda CBR600F-2, CBR600FS-2 Sport, 2002
  • Honda CBR600F-3, 2003
  • Honda CBR600F-4, 2004
  • Honda CBR600F-5, 2005
  • Honda CBR600F-6, 2006

Book Excerpt: 1999-2006 Honda CBR600F4 Repair Manual ENGINE, CLUTCH AND TRANSMISSION
MAIN AND CONNECTING ROD BEARINGS | GENERAL INFORMATION
  1. Even though main and connecting rod bearings are generally replaced with new ones during the engine overhaul, the old bearings should be retained for close examination as they may reveal valuable information about the condition of the engine.
  2. Bearing failure can occur for many reasons: a lack of lubrication, the presence of dirt or other foreign particles, overloading the engine, and corrosion. Regardless of the cause of bearing failure, it must be corrected before the engine is reassembled to prevent it from happening again.
  3. When examining the main or connecting rod bearings, remove them from their journal and lay them out on a clean surface in the same general position as their location in the crankcase or on the crankshaft. This will enable you to match any noted bearing problems with the corresponding journal.
  4. Dirt and other foreign particles get into the engine in a variety of ways. It may be left in the engine during assembly or it may pass through filters or breathers. It may get into the oil and from there into the bearings. Metal chips from machining operations and normal engine wear are often present. Abrasives are sometimes left in engine components after reconditioning operations, especially when parts are not thoroughly cleaned using the proper methods. Whatever the source, these foreign objects often end up imbedded in the soft bearing material and are easily recognized. Large particles will not inbed in the bearing and will score or gouge the bearing and journal.

BRAKES, WHEELS AND TIRES
BRAKE HOSES: INSPECTION AND REPLACEMENT
  1. Brake hose condition should be checked regularly and the hoses replaced at the specified interval (see Chapter 1).
  2. Twist and flex the rubber hoses while looking for cracks, bulges and seeping fluid (see illustration). Check extra carefully around the areas where the hoses connect with the banjo fittings, as these are common areas for hose failure.
  3. Inspect the metal joints and the banjo union fittings connected to the brake hoses. If the fittings are rusted, scratched or cracked, replace them.
  4. REPLACEMENT Warning: Use care when working with brake fluid as it can injure your eyes and it will damage painted surfaces and plastic parts.
  5. The brake hoses have banjo union fittings on each end (see illustrations 7.4, 6.6, 5.1, and 4.1). Cover the surrounding area with plenty of rags and unscrew the banjo bolt at each end of the hose, noting its alignment. Free the hose from any clips or guides and remove it. Discard the sealing washers on the hose banjo unions.

Subject: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Honda CBR600F4 Fours service, maintenance, repair. ISBN-10: 1844255956 | ISBN-13: 9781844255955 | Haynes 3911
TABLE of CONTENTS: LIVING WITH YOUR HONDA CBR600F4
  • Identification numbers
  • Engine oil level
  • Brake fluid levels
  • Tires
  • Bike specs
MAINTENANCE
  • Routine maintenance and servicing
  • Specifications
  • Lubricants and fluids
  • Maintenance schedule
  • Component locations
  • Maintenance procedures
REPAIRS and OVERHAUL
  • Engine, clutch and transmission
  • Fuel and exhaust systems
  • Ignition system
  • Frame and suspension
  • Brakes, wheels and final drive
  • Fairing and bodywork
  • Electrical system
  • Wiring diagrams
REFERENCE
  • Tools and workshop tips
  • Security
  • Storage
  • Troubleshooting

Specifications

  • Publisher: Haynes Manuals
  • Pages: 304 - Hundreds of b&w photos and illustrations
  • Binding: Paperback - 8.5 x 11 inches
  • ISBN: 978-1-84425-595-5
  • Years: 1999 - 2006