TABLE of CONTENTS: GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Model identification | Engine operation | Fasteners | Shop supplies | Galvanic corrosion | Propellers | Basic tools | Special tools | Precision measuring tools | Electrical component replacement | Electrical system fundamentals | Basic mechanical skills | Specifications. TROUBLESHOOTING
Electrical component replacement | Preliminary inspection | Electric starting system | Charging system | Ignition system | Basic fuel system troubleshooting | Carburetor fuel system | Electronic fuel injection (EFI) system | Diagnostic trouble codes | Power steering system | Power trim electrical system troubleshooting | Power trim hydraulic system troubleshooting | Cooling system troubleshooting | Warning system | Engine troubleshooting | Drive system | Specifications. LUBRICATION, MAINTENANCE AND TUNE-UP
Before each use | After each use | Lubrication | Fuel system maintenance | Engine coolant | Tune-up | Submersion | Specifications. LAY-UP, WINTERIZING AND FITTING OUT
Lay-up | Winterizing | Fitting out ADJUSTMENTS
Carburetor adjustment | Ignition timing adjustment | Shift cable and linkage adjustment | Throttle cable adjustment | Trim position sender and trim limit control module adjustment | Specifications. ENGINE
Engine operation | Special tools | Replacement parts | Special service precautions | Engine removal/installation | Engine alignment | Rocker arm cover | Valve adjustment | Placing the No. 1 piston at TDC (firing position) | Lifter cover | Camshaft lobe lift measurement | Cylinder head | Rocker arm and pushrod | Flywheel housing | Drive coupler | Drive plate | Flywheel | Flywheel pilot bearing | Output drive shaft, seals and bearings | Oil pan | Oil pump | Harmonic balancer | Timing gear/chain cover | Timing chain and sprockets | Balance shaft | Camshaft and lifters | Piston and connecting rod | Rear main seal and rear main seal carrier | Crankshaft | Break-in procedure | Specifications. FUEL SYSTEMS
Fuel system service | Mechanical fuel pump | Low-pressure electric fuel pump | Carburetor | Electronic fuel injection (EFI) | Intake manifold | Specifications. COOLING AND EXHAUST SYSTEMS
Thermostat | Hose replacement | Recirculation pump replacement | Seawater pump | Oil and power steering fluid cooler replacement | Exhaust elbow | Exhaust bellow and flapper valve | Exhaust tube and flapper valve | Exhaust manifold | Specifications. ELECTRICAL SYSTEM
Battery | Alternator | Starter motor and solenoid | Starter relay | Fuel pump relay | EFI system relay | Ignition system | Oil pressure sender | Oil pressure switch | Engine temperature sender | Engine temperature sensor | Engine overheat switch | Exhaust overheat switch | Intake air temperature sensor (IAT) | Throttle position sensor (TPS) | Idle air control motor (IAC) | Knock sensor | Knock sensor module | Engine control unit (ECU) | Warning horn replacement | Specifications. DRIVE UNIT
Drive unit service precautions | Drive unit identification | Drive unit operation | Drive unit gear ratio | High altitude operation | Outdrive service precautions | Sacrificial anodes | Shifting and propeller rotation | Propeller | Drive unit removal and installation | Upper drive shaft housing | Universal joint | Shift housing service | Pressure and vacuum test | Specifications. INTERMEDIATE HOUSING AND TRANSOM SHIELD/BRACKET
Intermediate housing operation and inspection | Intermediate housing and suspension fork | Transom shield and mounting collar | Transom bracket (SX, DP-S and XDP models) | Transom bracket (DPX models) | Specifications. POWER TRIM SYSTEM
Trim relay | Trim switch fuse | Trim limit control module | Trim motor | Trim pump | Fluid reservoir | Fluid screen | Hydraulic pump | Relief valve | Trim cylinder | Trim hose | Trim position sender | Filling and bleeding the trim system | Specifications. STEERING SYSTEM
Safety precautions | Mechanical (manual) steering system | Power steering system | Specifications. WIRING DIAGRAMS