Volvo Penta Stern Drives Repair Manual 2001-2004

SKU: B775

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Volvo Penta Stern Drives Repair Manual 2001-2004
Volvo Penta Stern Drives Repair Manual 2001-2004
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Item Description

This repair and service manual covers 2001-2004 Volvo Penta Stern Drives including:

  • 30GS 3.0L in-line 4-cylinder (135 HP)
  • 43GL 4.3L V6 (160 HP)
  • 43GI 4.3L V6 (180 HP)
  • 43GXI 4.3L V6 (210 HP)
  • 50GL 5.0L V8 (220 HP)
  • 50GI 5.0L V8 (250 HP)
  • 50GXI 5.0L V8 (270 HP)
  • 57GS 5.7L V8 (225 HP)
  • 57GS 5.7L V8 (250 HP)
  • 57GSI 5.7L V8 (280 HP)
  • 57GXI 5.7L V8 (320 HP)
  • 81GI 8.1L V8 (375 HP)
  • 81GXI 8.1L V8 (420 HP)
  • DPX375 8.1L V8 (375 HP)
  • DPX420 8.1L V8 (420 HP)


Subject: 2001, 2002, 2003, 2004 Volvo Penta Stern Drives service, maintenance, and repair instructions. ISBN-10: 0892878983 | ISBN-13: 9780892878987

Specifications
  • Publisher: Clymer Manuals
  • Pages: 676 - Hundreds of b&w photos and illustrations
  • Binding: Paperback - 8.5 x 11 inches
  • ISBN: 978-0-89287-898-7
  • Years: 2001 - 2004
Table of Contents
TABLE of CONTENTS: GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Model identification | Engine operation | Fasteners | Shop supplies | Galvanic corrosion | Propellers | Basic tools | Special tools | Precision measuring tools | Electrical component replacement | Electrical system fundamentals | Basic mechanical skills | Specifications. TROUBLESHOOTING
Electrical component replacement | Preliminary inspection | Electric starting system | Charging system | Ignition system | Basic fuel system troubleshooting | Carburetor fuel system | Electronic fuel injection (EFI) system | Diagnostic trouble codes | Power steering system | Power trim electrical system troubleshooting | Power trim hydraulic system troubleshooting | Cooling system troubleshooting | Warning system | Engine troubleshooting | Drive system | Specifications. LUBRICATION, MAINTENANCE AND TUNE-UP
Before each use | After each use | Lubrication | Fuel system maintenance | Engine coolant | Tune-up | Submersion | Specifications. LAY-UP, WINTERIZING AND FITTING OUT
Lay-up | Winterizing | Fitting out ADJUSTMENTS
Carburetor adjustment | Ignition timing adjustment | Shift cable and linkage adjustment | Throttle cable adjustment | Trim position sender and trim limit control module adjustment | Specifications. ENGINE
Engine operation | Special tools | Replacement parts | Special service precautions | Engine removal/installation | Engine alignment | Rocker arm cover | Valve adjustment | Placing the No. 1 piston at TDC (firing position) | Lifter cover | Camshaft lobe lift measurement | Cylinder head | Rocker arm and pushrod | Flywheel housing | Drive coupler | Drive plate | Flywheel | Flywheel pilot bearing | Output drive shaft, seals and bearings | Oil pan | Oil pump | Harmonic balancer | Timing gear/chain cover | Timing chain and sprockets | Balance shaft | Camshaft and lifters | Piston and connecting rod | Rear main seal and rear main seal carrier | Crankshaft | Break-in procedure | Specifications. FUEL SYSTEMS
Fuel system service | Mechanical fuel pump | Low-pressure electric fuel pump | Carburetor | Electronic fuel injection (EFI) | Intake manifold | Specifications. COOLING AND EXHAUST SYSTEMS
Thermostat | Hose replacement | Recirculation pump replacement | Seawater pump | Oil and power steering fluid cooler replacement | Exhaust elbow | Exhaust bellow and flapper valve | Exhaust tube and flapper valve | Exhaust manifold | Specifications. ELECTRICAL SYSTEM
Battery | Alternator | Starter motor and solenoid | Starter relay | Fuel pump relay | EFI system relay | Ignition system | Oil pressure sender | Oil pressure switch | Engine temperature sender | Engine temperature sensor | Engine overheat switch | Exhaust overheat switch | Intake air temperature sensor (IAT) | Throttle position sensor (TPS) | Idle air control motor (IAC) | Knock sensor | Knock sensor module | Engine control unit (ECU) | Warning horn replacement | Specifications. DRIVE UNIT
Drive unit service precautions | Drive unit identification | Drive unit operation | Drive unit gear ratio | High altitude operation | Outdrive service precautions | Sacrificial anodes | Shifting and propeller rotation | Propeller | Drive unit removal and installation | Upper drive shaft housing | Universal joint | Shift housing service | Pressure and vacuum test | Specifications. INTERMEDIATE HOUSING AND TRANSOM SHIELD/BRACKET
Intermediate housing operation and inspection | Intermediate housing and suspension fork | Transom shield and mounting collar | Transom bracket (SX, DP-S and XDP models) | Transom bracket (DPX models) | Specifications. POWER TRIM SYSTEM
Trim relay | Trim switch fuse | Trim limit control module | Trim motor | Trim pump | Fluid reservoir | Fluid screen | Hydraulic pump | Relief valve | Trim cylinder | Trim hose | Trim position sender | Filling and bleeding the trim system | Specifications. STEERING SYSTEM
Safety precautions | Mechanical (manual) steering system | Power steering system | Specifications. WIRING DIAGRAMS
Questions & Answers about Volvo Penta Stern Drives Repair Manual 2001-2004

Questions & Answers about Volvo Penta Stern Drives Repair Manual 2001-2004

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Customer Reviews

REVIEWS

Ken Nelms verified customerJanuary 9, 2016
Outstanding Manual
Used it right away to winterize my boat. Very helpful every step of the way.
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James verified customerOctober 23, 2014
OK I guess. Don't understand what you're asking.
Precise instructions . Good illustrations.
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Volvo Penta Stern Drives Repair Manual 2001-2004
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