Suzuki GSF1200 Bandit Repair & Service Manual 1996-2003

SKU: M353

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Suzuki GSF1200 Bandit Repair & Service Manual 1996-2003
Suzuki GSF1200 Bandit Repair & Service Manual 1996-2003
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Item Description

The 1996-2003 Suzuki GSF1200 Bandit repair manual by Clymer, covers the following models:

  • Suzuki GSF1200 Bandit, 1996-2003
  • Suzuki GSF1200S Bandit, 1997-2003

Book Excerpt: 1996-2003 Suzuki GSF1200 Bandit Repair Manual

ENGINE LOWER END

STARTER CLUTCH AND GEARS: REMOVAL

The starter gears can be removed with the engine in the frame.

  1. Drain the engine oil as described in Chapter Three.
  2. Place an oil drain pan under the starter clutch cover.
  3. Remove the bolts securing the starter clutch cover (A, Figure 38) to the crankcase and remove the cover and gasket. Note the location of the bolt (B, Figure 38) with a copper washer under it. Install a new copper washer at this location during assembly.
  4. If loose, remove the locating dowel (Figure 39).
  5. Remove the shaft (A, Figure 40) and the starter idler gear (B) from the crankcase.
  6. CAUTION: The starter clutch mounting bolt is tightened to 150 N.m (111 ft-lb.). It also has a threadlocking compound on the threads and is very difficult to loosen.

  7. If the engine is installed in the frame, shift the transmission into gear. This prevents the gear from rotating while loosening the mounting bolt. Also have an assistant apply the rear brake.

ELECTRICAL SYSTEM
FRONT BRAKE SWITCH

TESTING

  1. Disconnect the two connectors (Figure 147) from the front brake lever switch.
  2. Connect an ohmmeter to the switch connector.
  3. Apply the brake lever. There should be continuity.
  4. If there is no continuity, replace the switch.
REMOVAL/INSTALLATION
  1. Disconnect the two connectors (Figure 147) from the front brake lever switch.
  2. Remove the switch mounting screw (Figure 154) and remove the switch from the front brake lever.
  3. Secure the new switch to the brake lever.

Subject: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 Suzuki GSF1200, GSF1200S Bandit service, maintenance, repair. ISBN-10: 0892878002 | ISBN-13: 9780892878000 | Clymer M353

Specifications
  • Publisher: Clymer Series / Haynes Manuals
  • Pages: 476 - Hundreds of b&w photos and illustrations
  • Binding: Paperback - 7 x 10 inches
  • ISBN: 978-0-89287-800-0
  • Years: 1996 - 2003
Table of Contents
TABLE of CONTENTS:
  • General Information
  • Troubleshooting
  • Lubrication, Maintenance and Tune-up
  • Engine
  • Clutch and External Gearshift Linkage
  • Transmission and Internal Shift Mechanism
  • Fuel and Emission Systems
  • Exhaust System
  • Electrical System
  • Wheels, Tires and Drive Chain
  • Front Suspension and Steering
  • Rear Suspension
  • Brakes
  • Body and Frame
  • Wiring Diagrams
Questions & Answers about Suzuki GSF1200 Bandit Repair & Service Manual 1996-2003

Questions & Answers about Suzuki GSF1200 Bandit Repair & Service Manual 1996-2003

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Customer Reviews

REVIEWS

YearRounder verified customerApril 6, 2019
Suzuki GSF1200, GSF1200S Bandit Repair Manual 1996-2003 / Clymer
Glad I could find a Clymer manual for this year bike. Have always preferred the clarity of writing from Clymer.
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Suzuki GSF1200 Bandit Repair & Service Manual 1996-2003
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