Mercury Sport Jet Repair Manual 1993-1995

SKU: W815

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Mercury Sport Jet Repair Manual 1993-1995
Mercury Sport Jet Repair Manual 1993-1995
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Item Description


This repair and service manual covers 1993-1995 Mercury Sport Jet, 90 and 120 HP. This manual can be used by anyone, from a first-time do-it-yourselfer to an experienced professional boat mechanic.

Detailed drawings and clear photographs give you all the information you need to do the job right.

Book Excerpt: 1993-1995 Mercury Sport Jet Repair Manual


The first step when diagnosing a fuel delivery problem is to check the fuel flow. Remove the fuel tank cap and look into the tank.

If fuel is present, disconnect and ground the spark plug leads as a safety precaution. Disconnect the fuel line at the carburetor (Figure 20, typical) and place it in a suitable container to catch discharged fuel.

See if fuel flows freely from the fuel hose when the primer bulb is squeezed.

If no fuel flows from the hose, the fuel petcock may be shut off or blocked by rust or foreign matter. The fuel hose may be restricted or kinked or a primer bulb check valve may be defective.

Make sure the vent on the fuel tank cap is open.

Switch box damage may result if the engine is cranked with the spark plug leads disconnected and in an open-circuit condition.

When performing engine cranking tests with spark plug leads disconnected, be sure to provide a spark gap by installing a suitable spark tester (part No. FT-11259) or securely grounding spark plug leads to the engine.

The modern marine engine delivers more power and performance than ever before, with higher compression ratios, new and improved electrical systems and other design advances.

Proper lubrication, maintenance and tune-ups have become increasingly important as ways in which you can maintain a high level of performance, extend engine life and extract the maximum economy of operation.

You can do your own lubrication, maintenance and tune-up if you follow the correct procedures and use common sense. The following information is based on recommendations from the manufacturer that will help keep your Sport Jet unit operating at its peak performance level.

Table 1 provides the recommended lubricants, sealants and adhesives. Table 2 provides tune-up specifications. Tables 1-2 are at the end of the chapter.

Subject: 1993, 1994, 1995 Mercury Sport Jet service, maintenance, repair. ISBN-10: 0892876573 | ISBN-13: 9780892876570 | Clymer W815

  • Publisher: Clymer Series / Haynes Manuals
  • Pages: 176 - Hundreds of b&w photos and illustrations
  • Binding: Paperback - 8.25 x 10.75 inches
  • ISBN: 978-0-89287-657-0
  • Years: 1993 - 1995
Table of Contents
  • General information
  • Tools and techniques
  • Troubleshooting
  • Lubrication, maintenance and tune-up
  • Engine synchronization and adjustment - Timing
  • Fuel system - Pump, carburetor, cleaning, etc.
  • Electrical systems - Battery, ignition, wiring, etc.
  • Power head - Serial numbers, torque specs, etc.
  • Drive system - Serial numbers, impeller, shift cable adjustment, etc.
  • Oil injection system (120 hp and late 1994-on 90 hp)
  • Wiring diagrams
Questions & Answers about Mercury Sport Jet Repair Manual 1993-1995

Questions & Answers about Mercury Sport Jet Repair Manual 1993-1995

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Customer Reviews


Geoff StalkerSeptember 3, 2020
Mercury Sport Jet
Excellent information. The troubleshooting section helped my dad & I get his 26 year old 90 HP Sport Jet purring again. I will recommend this manual to anyone.
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Mercury Sport Jet Repair Manual 1993-1995
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Out of Stock