Honda TRX250X 1987-1992, TRX300EX Fourtrax, Sportrax ATV Repair Manual 1993-2006

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Item # M456-4  ISBN: 9781599692999




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This repair manual covers the following Honda ATVs:

• Honda TRX250X (TRX250) 1987-1988, 1991-1992
• Honda TRX300EX Fourtrax (TRX300) 1993-2000
• Honda TRX300EX Sportrax 2001-2006.

Table of Contents:

QUICK REFERENCE DATA

CHAPTER ONE: GENERAL INFORMATION
Manual organization | Notes, cautions and warnings | Safety first | Service hints | Washing the vehicle | Serial numbers | Torque specifications | Fasteners | Lubricants | Sealants, adhesives and cleaners | Expendable supplies | Basic hand tools | Precision measuring tools | Test equipment | Special tools | Mechanic’s tips | Ball bearing replacement | Oil seals | Riding safety

CHAPTER TWO: TROUBLESHOOTING
Operating requirements | Starting the engine | Starting difficulties | Engine is difficult to start | Poor idle speed performance | Poor medium- and high-speed performance | Engine starting system (TRX300EX) | Lighting coil (TRX250X) | Charging system (1993-on TRX300EX) | Ignition system | Carburetor troubleshooting | Engine overheating | Engine | Engine noises | Engine leak down test | Clutch | Transmission | Drive train noise | Handling | Frame noise

CHAPTER THREE: LUBRICATION, MAINTENANCE and TUNE-UP
Pre-ride checklist | Service intervals | Tires and wheels | Battery (TRX300EX) | Lubricants | Periodic lubrication | Periodic maintenance | Non-scheduled maintenance | Engine tune-up | Storage

CHAPTER FOUR: ENGINE TOP END
Engine principles | Cleanliness | Cylinder head cover | Camshaft and cam chain tensioner | Cylinder head | Valves and valve components | Cylinder | Piston and piston rings | Oil pipes

CHAPTER FIVE: ENGINE LOWER END
Servicing engine in frame | Engine | Drive sprocket | Left crankcase cover and stator coil (TRX250X) | Starter reduction gears (TRX300EX) | Left crankcase cover and stator coil (TRX300EX) | Flywheel (TRX250X) | Flywheel and starter clutch (TRX300EX) | Gearshift linkage | Oil pip and oil pump | Primary gears and oil pump drive gear | Cam chain and guides | Breather plate | Crankcase and crankshaft | Kickstarter (TRX250X) | Engine break-in

CHAPTER SIX: CLUTCH and REVERSE SHIFTER
Clutch cover | Clutch | Reverse shifter | Clutch cable | Reverse cable replacement

CHAPTER SEVEN: TRANSMISSION and INTERNAL SHIFT MECHANISM
Transmission/reverse system identification | Transmission troubleshooting | Transmission/reverse overhaul | Reverse idle gear assembly | Transmission inspection | Internal shift mechanism

CHAPTER EIGHT: FUEL and EXHAUST SYSTEM
Carburetor | Carburetor adjustments | Throttle housing and cable | Fuel tank | Fuel valve | Air box | Exhaust system

CHAPTER NINE: ELECTRICAL SYSTEM
Lighting system (TRX250X) | Charging system (1993-on TRX300EX) | Alternator (TRX300EX) | Alternator and AC lighting system (TRX250X) | Ignition system (TRX250X) | Ignition system (TRX300EX) | Ignition coil | Electric starting system (TRX300EX) | Starter relay switch (TRX300EX) | Reverse inhibiter unit (TRX300EX) | Lighting system | Switches | Fuse (TRX300EX) | Wiring diagrams

CHAPTER TEN: FRONT SUSPENSION and STEERING
Front wheel | Front hub | Shock absorbers | Tie rods | Steering knuckle | Control arms | Handlebar | Steering shaft | Tires and wheels

CHAPTER ELEVEN: REAR SUSPENSION
Rear wheels | Rear hub | Rear axle | Rear axle bearing holder | Drive chain | Driven sprocket | Tire changing and tire repairs | Shock absorber | Rear swing arm

CHAPTER TWELVE: BRAKES
Brake fluid selection | Disc brake | Front caliper | Front master cylinder | Rear caliper | Rear master cylinder | Brake hose replacement | Brake disc | Brake bleeding | Rear brake pedal

CHAPTER THIRTEEN: BODY
Seat/rear fender assembly | Front fender | Handlebar cover

WIRING DIAGRAMS

Clymer ATV repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

Honda TRX250X 1987-1992, TRX300EX Fourtrax, Sportrax ATV Repair Manual 1993-2006